Motorcycle Segment:
Sportbike / Superbike segment, known for performance and Italian craftsmanship.
Competitors 2002:
Competed against models like Ducati 996/998, Yamaha R1, Honda CBR954RR, Suzuki GSX-R1000, Kawasaki ZX-9R.
Aprilia Rsv Mille Key Features:
V-twin engine, aluminium frame, sophisticated suspension, high-performance braking system, distinctive Italian styling.
Target Audience:
Ideal for 'Do-It-Yourselfers' (DIY) and owners seeking to maintain and repair their 2002 Aprilia RSV Mille, saving on dealership service costs.
Practicality:
Described as the 'most practical' manual compiled, highlighting its comprehensive and user-friendly nature.
Covered Topics:
General Information, Service and Setting Up, Engine, Fuel Supply System, Cooling System, Electrical System, Chassis Parts, Repair Information, Analytical Index
Page Count Estimate:
Estimate typically between 300-500 pages for this model's comprehensive manual.
Manual Type:
Service Repair Manual
Operating Systems:
Compatible with all versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Engine Systems:
Engine assembly/disassembly, piston and cylinder inspection, valve clearance adjustment, camshaft timing, lubrication system, oil pump, oil filter replacement.
Fuel System:
Carburetor (or EFI specifics if applicable for 2002), fuel pump, fuel lines, fuel filter, fuel tank maintenance.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan operation, coolant flush and fill procedures.
Electrical System:
Battery, charging system (stator, regulator/rectifier), ignition system (spark plugs, coils), lighting, starter motor, wiring diagrams, fuses, relays, instrument cluster.
Chassis Systems:
Front fork (suspension, oil change, seal replacement), rear shock absorber, frame components, swingarm, steering head bearings, wheel bearings, brake system (calipers, master cylinders, lines, pads, discs), clutch operation and adjustment, chain and sprocket maintenance.
Maintenance Procedures:
Scheduled maintenance checks, oil and filter changes, chain adjustment, brake bleeding, coolant replacement, spark plug replacement, air filter cleaning/replacement.
Repair Procedures:
Engine rebuilds, transmission servicing, suspension overhaul, brake system repairs, electrical diagnostics and component replacement, bodywork repair and panel removal.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues.
Depth Of Coverage:
Comprehensive coverage from basic maintenance to complete engine and chassis overhauls. Includes detailed diagrams, torque specifications, and step-by-step instructions suitable for advanced DIY mechanics and professional technicians.
PDF Quality:
High-quality, clear diagrams and text, ensuring readability for printing and digital viewing.
Printability:
All pages are printable, allowing users to create physical copies for workshop use.
Binding Type:
Not Applicable (Digital Download)
Paper Type:
Not Applicable (Digital Download)
Engine Type:
V-Twin, Four-stroke
Engine Displacement:
998 cc (approx.)
Bore X Stroke:
Data usually detailed in manual, typically around 97mm x 68mm.
Valve Train:
DOHC, 4 valves per cylinder
Horsepower Estimate:
Approx. 130-135 HP at the crank.
Torque Estimate:
Approx. 95-100 Nm at the crank.
Fuel Delivery:
Fuel Injection (specific system details in manual, e.g., Weber Marelli or similar).
Oil Type Recommendation:
API SG/SH/SJ or higher, JASO MA certified motorcycle oil, viscosity typically 10W-40 or 15W-50 (specific recommendation in manual).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (specific mixture ratio and type in manual).
Braking System Front:
Dual 320mm discs, radial-mounted 4-piston calipers (e.g., Brembo).
Braking System Rear:
Single 220mm disc, 2-piston caliper.
Suspension Front:
Adjustable upside-down (USD) telescopic fork (e.g., Showa).
Suspension Rear:
Monoshock with adjustable preload, rebound, and compression damping.
Tire Size Front:
120/70ZR17
Tire Size Rear:
190/50ZR17
Infotainment Features:
Basic instrumentation for its era: analogue tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature gauge. No advanced infotainment systems like GPS or Bluetooth.
Driver Assistance Features:
No electronic rider aids such as traction control or ABS were standard on this model year. The focus is on mechanical performance and rider control.
Connectivity Features:
None.
Headlight Type:
Dual Halogen headlights.
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or annually, whichever comes first (refer to manual for exact interval).
Valve Clearance Check:
Often at 12,000 km (7,500 miles) or 24,000 km (15,000 miles) – manual is definitive.
Chain Maintenance Interval:
Check and lubricate every 1,000 km (600 miles) and adjust as needed.
Engine Oil Capacity:
Approximately 3.0-3.5 liters (with filter change) – verify in manual.
Coolant Capacity:
Approx. 2.5-3.0 liters – verify in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 high-performance brake fluid.
Common Issues Rsv Mille 2002:
Potential issues can include regulator/rectifier failure, stator winding issues, stator wire harness degradation near the engine, occasional fuel pump issues, and sensitivity to battery maintenance. Cam chain tensioner may also require attention over time.
Oil Filter Part Number Example:
Examples include HF153 (HF Motorcycles) or equivalent HiFloFiltro, or genuine Aprilia part numbers (verify specific part number in manual or via Aprilia parts fiche).
Spark Plug Type Example:
Typically NGK IMR9B-9H or equivalent (verify specific type and gap in manual).
Aprilia Heritage:
Aprilia is an Italian motorcycle manufacturer with a strong heritage in racing, particularly in the Grand Prix circuit, known for innovative engineering and performance motorcycles.
Rsv Mille Evolution:
The RSV Mille series was Aprilia's flagship sportbike, designed to compete with Japanese and European liter-class superbikes. The 2002 model represents an evolution of the original design, often incorporating minor updates for performance and refinement.
Production Period:
The first generation RSV Mille was produced from 1998 to 2003, with the 2002 model year falling within this significant period.
Motorcycle Press Reviews:
The RSV Mille, including the 2002 model, was generally well-received by motorcycle press for its powerful V-twin engine, excellent handling, and braking performance, often praised for its road-legal superbike capabilities.
