2002 Aprilia RSV Mille Workshop Service Repair Manual Downlod

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Taper: Motorcycle

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UGS: 131875

Mots clés: 2002 Aprilia Motorcycle Motorcycles RSV Mille RSV Models

Variantes de produits

Description

The 2002 Aprilia RSV Mille, part of the First Generation, is a high-performance sport motorcycle renowned for its Italian design, powerful V-twin engine, and advanced chassis. This model competes in the superbike category, offering a potent 998 cc liquid-cooled V-twin engine with DOHC and four valves per cylinder, producing approximately 130 hp. Its engineering quality is evident in its aluminum twin-spar perimeter frame, adjustable suspension, and braking systems. The RSV Mille is celebrated for its distinctive V-twin character and sharp handling, embodying strong racing heritage. This Workshop Service Repair Manual provides comprehensive English documentation for the 2002 Aprilia RSV Mille. It covers essential systems including the engine, fuel supply, cooling, electrical, and chassis parts. The manual details procedures for general information, service and setup, engine overhaul, fuel system repair, cooling system maintenance, electrical system diagnostics, and chassis component repair, along with troubleshooting guidance. With in-depth technical data, diagrams, and step-by-step instructions, this manual is an indispensable resource for owners and technicians to maintain and repair the vehicle effectively.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RSV Mille

Year:

Codes

Model Code:

Generation

Generation Name:

First Generation

Generation Years:

1999-2003

👋 Introduction

Market Position

Market Segment:

High-performance sport motorcycle, competing in the superbike category.

Competitive Analysis

Key Competitors:

Ducati 916/996/998, Honda CBR900RR Fireblade, Yamaha YZF-R1, Suzuki GSX-R1000, Kawasaki ZX-9R.

Key Features

Vehicle Highlights:

Italian design, powerful V-twin engine, advanced chassis, sport-focused ergonomics.

📋 Manual Details

Coverage Areas

Coverage Summary:

Comprehensive service and repair information for the 2002 Aprilia RSV Mille.

Page Count

Estimated Page Count:

Not specified, but described as 'comprehensive'.

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Covered Systems:

Engine, Fuel Supply System, Cooling System, Electrical System, Chassis Parts.

Procedures Included

Included Procedures:

General Information, Service and Setting Up, Engine Overhaul, Fuel System Repair, Cooling System Maintenance, Electrical System Diagnostics, Chassis Component Repair, General Repair Information, Troubleshooting.

Technical Depth

Technical Depth Level:

In-depth technical data, diagrams, parts lists, and step-by-step instructions for immediate repairs and routine maintenance. Suitable for 'Do-It-Yourself' enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Print Quality

Printability:

All pages are printable.

Binding Type

Binding Type:

Digital Download (PDF)

Paper Type

Digital Requirements:

Adobe PDF Reader required.

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, Four-stroke, Liquid-cooled

Displacement:

998 cc

Bore X Stroke:

97 mm x 67.5 mm

Valve Train:

DOHC, 4 valves per cylinder

Compression Ratio:

11.4:1

Performance

Horsepower:

Approx. 130 hp @ 9,500 rpm (claimed)

Torque:

Approx. 101 Nm (74.5 lb-ft) @ 7,500 rpm (claimed)

Fuel System

Fuel Delivery:

Fuel Injection (Weber Marelli, twin injectors per cylinder)

Fuel Type:

Unleaded Premium Gasoline

Lubrication

Oil System:

Wet sump

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Hydraulically operated wet multi-plate clutch

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Length:

Approx. 2,050 mm (80.7 in)

Width:

Approx. 720 mm (28.3 in)

Height:

Approx. 1,130 mm (44.5 in)

Wheelbase:

Approx. 1,410 mm (55.5 in)

Weights

Dry Weight:

Approx. 195 kg (430 lbs)

Wet Weight:

Approx. 210 kg (463 lbs) (with all fluids)

🛡️ Safety Features

Active Features

Braking System Front:

Dual 320 mm discs, radial-mount 4-piston calipers (Brembo)

Braking System Rear:

Single 220 mm disc, 2-piston caliper (Brembo)

Passive Features

Frame Type:

Aluminum twin-spar perimeter frame

Suspension Front:

43mm upside-down telescopic fork (Öhlins optional, Showa standard), adjustable preload, compression, and rebound damping

Suspension Rear:

Monoshock with progressive linkage, adjustable preload, compression, and rebound damping

Wheels:

3-spoke cast aluminum alloy

Tire Size Front:

120/70 ZR17

Tire Size Rear:

190/50 ZR17

💡 Technology Features

Infotainment

Dashboard Features:

Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, clock, and warning lights.

Driver Assistance

Electronics Suite:

Basic electronic fuel injection, ignition system. No advanced rider aids like traction control or ABS were standard on this model.

Connectivity

Diagnostic Ports:

Diagnostic connector for ECU access (refer to manual for location and use).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically every 3,000-6,000 miles or annually).

Major Service Interval:

Refer to manual for valve clearance checks and other major service items (typically 7,500-15,000 miles).

Fluid Specifications

Engine Oil Type:

Fully synthetic motorcycle oil, API SG/SH/SJ or higher, JASO MA, SAE 10W-40 or 15W-50 (refer to manual for exact recommendation).

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives (typically 50/50 mix with distilled water).

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

DOT 4 (shared with brake system)

Known Issues

Common Complaints:

Potential for stator failure, voltage regulator issues, occasional fuel injection mapping quirks, and clutch slave cylinder leaks. Regular maintenance is key.

Maintenance Focus:

Importance of timely oil changes, chain maintenance, and checking coolant levels. Valve clearance checks are critical for engine longevity.

📚 Vehicle History

Brand Heritage

Brand Focus:

Aprilia is an Italian manufacturer known for its racing heritage and high-performance motorcycles, particularly in the sportbike and off-road segments.

Model Evolution

Development Goal:

The RSV Mille was developed as Aprilia's flagship sportbike to compete directly with established Japanese and European superbike manufacturers.

Production

Manufacturing Origin:

Italy

🏆 Awards & Recognition

Recognitions

Automotive Press Reviews:

Often praised for its distinctive V-twin character, strong performance, and sharp handling, though sometimes critiqued for weight and ergonomics compared to some rivals.