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Aprilia SXV RXV 450 550 2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2011 Vehicle Type: Dual-Sport Motorcycle Codes Engine Codes: RSV4 V-Twin Chassis Codes: SXV450, RXV450, SXV550, RXV550 👋 Introduction Market Position...
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Taper: Motorcycle
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UGS: 82340
Aprilia SXV RXV 450 550 2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Year:
2011
Vehicle Type:
Dual-Sport Motorcycle
Codes
Engine Codes:
RSV4 V-Twin
Chassis Codes:
SXV450, RXV450, SXV550, RXV550
👋 Introduction
Market Position
Vehicle Segment:
High-performance off-road/supermoto motorcycle
Target Audience:
Enthusiasts and riders seeking extreme performance in both dirt and street applications, requiring detailed technical guidance for maintenance and repair.
Competitive Analysis
Key Competitors:
KTM EXC/SMC series, Husqvarna SM/TE series, TM Racing SMM/MX models.
Key Features
Aprilia Motorsport Heritage:
Leverages Aprilia's extensive experience in motorcycle racing, particularly in off-road and supermoto disciplines, translating into a high-strung, performance-oriented machine.
Dual Purpose Design:
Unique chassis and engine configurations designed to excel in both motocross (RXV) and supermoto (SXV) contexts, demanding specialized service knowledge.
Manual Value Proposition:
Provides the essential technical documentation for owners and independent mechanics to maintain and repair these specialized, high-performance Italian motorcycles, which may have limited dealer support in some regions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Aprilia SXV RXV 450cc and 550cc models
Specific Models Covered:
SXV450, RXV450, SXV550, RXV550
Model Years Covered:
2011
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, top-end rebuild, bottom-end rebuild, valve adjustment, piston and ring replacement, lubrication system, cooling system, fuel injection system (MAP sensor, TPS, injectors, fuel pump), exhaust system.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox internal components, gear selection mechanism, final drive chain and sprockets.
Chassis Suspension:
Frame inspection, front fork service (seals, oil, springs), rear shock absorber service and adjustment, steering head bearing maintenance, swingarm and linkage lubrication and inspection.
Braking System:
Brake caliper service, brake line replacement, master cylinder overhaul, brake fluid bleeding, pad replacement, rotor inspection.
Electrical System:
Wiring diagrams, battery maintenance, starter system, ignition system (ECU, coils, spark plugs), lighting system (headlight, taillight, indicators), sensor testing and replacement, dashboard and instrument cluster troubleshooting.
Fuel System:
Fuel tank maintenance, fuel filter replacement, fuel pump diagnosis, fuel line routing and inspection.
Bodywork Plastics:
Fairing removal and installation, seat assembly, fender replacement, graphics and decals.
Procedures Included
Maintenance Procedures:
Oil change intervals and procedure, oil filter replacement, air filter cleaning and replacement, spark plug inspection and replacement, chain lubrication and adjustment, valve clearance checks.
Repair Procedures:
Complete engine teardown and reassembly, transmission gear replacement, suspension fork rebuild, brake system overhauls, electrical component troubleshooting and replacement.
Troubleshooting Guides:
Systematic diagnosis of common issues, fault code interpretation (if applicable), symptom-based troubleshooting for starting problems, performance issues, and electrical faults.
Special Tools Required:
Identification of specific tools needed for various repair and maintenance tasks, such as torque wrenches, specialized socket sets, seal drivers, and diagnostic equipment.
Technical Depth
Depth Of Coverage:
Comprehensive; covers from routine maintenance and basic adjustments to complete engine and chassis overhauls, including detailed specifications and diagnostic procedures.
Diagnostic Capability:
High; includes detailed troubleshooting trees, electrical circuit diagrams, and component testing procedures.
Rebuild Instructions:
Detailed step-by-step instructions for rebuilding major components like the engine, transmission, and suspension.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depending on original scan quality)
Print Quality
Resolution:
High-resolution scans, suitable for printing individual pages or the entire manual.
Clarity:
Clear text and legible diagrams/illustrations.
Binding Type
Binding For Printed Version:
N/A (Digital Download)
Paper Type
Paper Type For Printed Version:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement 450:
449.8 cc
Displacement 550:
549.4 cc
Bore X Stroke 450:
92 mm x 69 mm
Bore X Stroke 550:
92 mm x 82 mm
Compression Ratio:
Approximately 12.5:1 (varies slightly by specific model and year)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Estimated 55-60 HP (at crank)
Horsepower 550:
Estimated 65-70 HP (at crank)
Torque:
Significant torque delivery across the rev range, particularly in 550cc variant.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or similar high-performance system.
Fuel Type:
Unleaded gasoline, minimum 95 RON (octane rating).
Throttle Body Size:
Typically 50mm or larger
Lubrication System
Oil Type:
High-performance synthetic motorcycle engine oil, SAE 10W-50 or 15W-50 API SG/SH/SJ/SL/SM JASO MA/MA2 recommended. Specific Aprilia recommendation should be followed.
Oil Capacity With Filter:
Approximately 1.5 - 1.8 liters (refer to manual for exact figure)
Cooling System
Type:
Liquid-cooled, dual radiators
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., MOTUL Motocool Expert, Castrol Radicool SF).
🔧 Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Final Drive:
Chain drive (520 pitch typically)
Features
Gear Ratios:
Specific ratios are detailed in the manual for optimal performance in different disciplines.
Transmission Oil:
Usually shared with engine oil, but specific requirements may exist for certain components. Always verify in the manual.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1490 - 1505 mm (varies slightly between SXV/RXV)
Seat Height:
High, typical for dual-sport/supermoto bikes (around 900-920mm)
Weights
Dry Weight:
Approximately 120-130 kg (varies between 450/550, SXV/RXV)
Fuel Tank Capacity:
Approximately 7.2 liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles generally do not have standardized crash test ratings like cars).
Active Features
Braking System Details:
High-performance hydraulic disc brakes front and rear. Brembo calipers are common on Aprilia models. Specific rotor diameters and caliper piston counts detailed in manual.
Suspension Performance:
Adjustable USD front forks (e.g., Marzocchi, Showa) and adjustable rear monoshock (e.g., Sachs, Ohlins) provide significant control and feedback.
Passive Features
Frame Construction:
Steel trellis frame for rigidity and precise handling.
Ergonomics:
Designed for an aggressive riding posture, optimized for control and rider input during dynamic maneuvers.
💡 Technology Features
Infotainment
Dashboard Instruments:
Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and warning lights. Often includes basic diagnostic readouts.
Driver Assistance
Traction Control:
Generally not equipped on this model year. Performance is reliant on rider skill and tire choice.
Connectivity
Diagnostic Ports:
May feature a diagnostic connector for ECU access; the manual will detail its location and use.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months (whichever comes first), or more frequently under harsh use.
Air Filter Cleaning:
Every 1,000 km or more frequently in dusty conditions.
Valve Clearance Check:
Every 6,000 km or 12 months. Critical for engine health and performance.
Spark Plug Replacement:
Recommended every 6,000 km or annually. Check condition at first interval.
Chain Lubrication Adjustment:
Every 500 km and after washing or riding in rain.
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for exact specification and DOT rating).
Coolant Specification:
As mentioned in engine specs - ethylene glycol based.
Known Issues
Common Wear Items:
Clutch plates, valve stem seals, wheel bearings, steering head bearings, front fork seals due to high-performance nature.
Electrical Gremlins:
Some owners report occasional issues with sensors or connectors, often resolved by cleaning or reseating. The manual's wiring diagrams are crucial here.
Engine Temperature Management:
V-twin engines can run hot, especially in stop-and-go traffic. Ensuring proper coolant levels and radiator fan operation is vital.
📚 Vehicle History
Brand Heritage
Aprilia Motorsport Legacy:
Aprilia has a rich history in Grand Prix motorcycle racing, accumulating numerous world championships across various disciplines, which heavily influences their road-going performance models.
Model Evolution
Sxv Rxv Development:
The SXV/RXV line was developed as Aprilia's flagship dual-purpose V-twin offering, blending motocross capabilities with supermoto potential, a unique niche in the market.
Engine Introduction:
The V-twin engine platform was originally developed for Aprilia's RSV4 sportbike and adapted for the SXV/RXV to provide a potent and distinctive character.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Magazine Reviews:
The SXV/RXV line was generally praised by motorcycle press for its extreme performance, unique V-twin engine character, and sharp handling, though often noted as being high-maintenance and demanding.
Ratings
Performance Index:
Consistently ranked highly for power output and dynamic capabilities within its niche.
Certifications
Emissions Compliance:
Euro 3 compliant (typical for European market models of this era). Specific regional compliance may vary.
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