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Aprilia SXV RXV 450 550 2007 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2007 Engine Variants: 450cc, 550cc Codes Vin Code: Refer to VIN decoder for Aprilia SXV/RXV models 👋 Introduction Market Position...
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Taper: Motorcycle
Distributeur:
UGS: 73060
Aprilia SXV RXV 450 550 2007 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Year:
2007
Engine Variants:
450cc, 550cc
Codes
Vin Code:
Refer to VIN decoder for Aprilia SXV/RXV models
👋 Introduction
Market Position
Segment:
Supermoto/Off-road performance motorcycles, known for their high-revving V-twin engines and aggressive styling.
Competitive Analysis
Competitors:
Primarily competes with other high-performance European and Japanese dual-sport and supermoto motorcycles of the era, such as KTM EXC/SMR series, Husqvarna models, and select Yamaha WR/YZF variants.
Key Features
Engine Configuration:
Unique V-twin engine architecture offering a distinct power delivery characteristic compared to single-cylinder competitors.
Performance Focus:
Designed for spirited riding, track days, and aggressive off-road use, emphasizing power and handling.
📋 Manual Details
Coverage Areas
Coverage:
All Models/Engines/Trim
Page Count
Page Count:
Estimated 500+ pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and repair procedures for 450cc and 550cc V-twin engines, including valve timing, piston/cylinder inspection, crankshaft and connecting rod checks.
Fuel System:
Carburetor or Fuel Injection system servicing, cleaning, adjustment, fuel pump testing, and fuel pressure specifications.
Ignition System:
Ignition coil testing, spark plug specifications, ECU diagnostic codes, and troubleshooting.
Transmission Drivetrain:
Clutch operation, gearbox disassembly and assembly, gear inspection, final drive chain and sprocket maintenance, and lubrication.
Suspension:
Front fork servicing (seals, oil levels, spring rates), rear shock absorber adjustment and overhaul, swingarm bearing inspection and lubrication.
Brakes:
Hydraulic brake system bleeding, pad replacement, caliper servicing, master cylinder inspection, and rotor specifications.
Electrical System:
Wiring diagrams, lighting system maintenance, battery testing and charging, starter motor and alternator checks, fuse and relay identification.
Cooling System:
Radiator maintenance, coolant specifications, thermostat operation, fan system checks, and coolant leak diagnosis.
Chassis Frame:
Frame integrity checks, steering head bearing maintenance, footpeg and control lever adjustments.
Bodywork:
Fairing removal and installation, seat maintenance, and general exterior component care.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, tire pressure checks, brake fluid checks.
Troubleshooting:
Diagnostic flowcharts for common engine performance issues, electrical faults, and starting problems.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, part cleaning, inspection, measurement, and reassembly with torque specifications.
Suspension Overhaul:
Complete fork seal replacement, shock absorber internal servicing, and bearing replacement procedures.
Electrical Diagnostics:
Component testing for ignition coils, stators, rectifiers, and troubleshooting electrical circuits using wiring diagrams.
Brake System Maintenance:
Detailed procedures for brake bleeding, pad and disc replacement, and caliper seal servicing.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to advanced engine and chassis repairs, including component specifications and tolerances.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality:
High-resolution scans suitable for printing, with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, liquid-cooled
Displacement 450:
450cc (approximate)
Displacement 550:
550cc (approximate)
Bore Stroke 450:
Refer to manual for specific bore and stroke dimensions
Bore Stroke 550:
Refer to manual for specific bore and stroke dimensions
Compression Ratio:
Refer to manual for specific compression ratios
Performance
Horsepower 450:
Estimated 50-60 HP (subject to tune and specific model variant)
Horsepower 550:
Estimated 60-70 HP (subject to tune and specific model variant)
Torque:
Refer to manual for specific torque figures for both engine variants.
Fuel System
Fuel Delivery:
Carburetor (Mikuni likely for this era) or Electronic Fuel Injection (EFI) depending on specific model/market.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 AKI recommended.
Lubrication
Oil Type:
JASO MA certified motorcycle engine oil, SAE 10W-40 or 15W-50 recommended. Refer to manual for exact specifications.
Oil Capacity:
Refer to manual for specific oil capacity, typically around 1.5-2.0 liters.
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Optional
Optional Gear Ratios:
Refer to manual for available gear ratio options or performance kits.
Features
Clutch Type:
Wet multi-plate clutch, hydraulically operated.
Final Drive:
O-ring sealed chain drive.
📐 Dimensions
Exterior
Length:
Refer to specific model documentation; typically around 2100-2200 mm.
Width:
Refer to specific model documentation; typically around 800-850 mm.
Height:
Refer to specific model documentation; typically around 1200-1300 mm (seat height varies).
Weights
Dry Weight:
Approx. 120-130 kg (dry weight, varies by model/engine).
Wet Weight:
Refer to manual for wet weight including fluids.
Fuel Capacity:
Approx. 7-8 liters (refer to manual for exact capacity).
🛡️ Safety Features
Ratings
Safety Certification:
CE certified (European Conformity), may vary by market.
Active Features
Braking System:
Dual hydraulic disc brakes front, single hydraulic disc brake rear. Brembo calipers often featured.
Tire Specifications:
Refer to manual for specific tire sizes and types (e.g., 120/70-17 front, 150/60-17 rear for SXV).
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
💡 Technology Features
Infotainment
Display:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, and basic warning lights.
Driver Assistance
ABS:
ABS was not a standard feature on most SXV/RXV models of this era. Refer to specific model variant.
Connectivity
Diagnostic Ports:
On-board diagnostic port for potential ECU interaction and fault code reading (requires specific diagnostic tools).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 3,000-5,000 km or annually. Race bikes may require more frequent changes.
Air Filter Cleaning:
Refer to manual, typically every 1,000-2,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Refer to manual, typically every 6,000-10,000 km.
Valve Clearance Check:
Refer to manual, critical for V-twins, typically every 5,000-8,000 km.
Fluid Specifications
Brake Fluid:
DOT 4 synthetic brake fluid recommended.
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Refer to manual for specific Aprilia coolant specification.
Fork Oil:
Refer to manual for specific fork oil viscosity (e.g., Showa SS-02 or equivalent) and level.
Known Issues
Common Problems:
Potential issues can include electrical gremlins, regulator/rectifier failures, and wear on components due to high-performance nature. Some owners report clutch slave cylinder issues. Overheating can occur if cooling system is not maintained.
Maintenance Importance:
Regular and diligent maintenance is crucial for the longevity and reliable performance of these high-strung V-twin engines.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia, an Italian motorcycle manufacturer, has a strong pedigree in racing, particularly in Grand Prix motorcycle racing and off-road disciplines. This heritage informs the performance-oriented design of the SXV/RXV models.
Model Evolution
Sxv Rxv Lineage:
The SXV (Supermoto) and RXV (Enduro/Cross-Country) models represented Aprilia's foray into high-performance V-twin off-road and supermoto categories, aiming to bridge the gap between pure racing machines and street-legal bikes.
2007 Updates:
The 2007 model year saw refinements to the V-twin engine, chassis, and suspension components, building upon earlier iterations.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
While specific awards for the 2007 model may not be widely documented, the SXV/RXV line was recognized for its category-defining performance and handling characteristics, often praised in enthusiast reviews.
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