Motorcycle Type:
High-performance dual-sport / supermoto motorcycles known for their aggressive styling and potent V-twin engines.
Target Audience:
Riders seeking a capable off-road and street-legal machine, with an emphasis on performance and a unique riding experience. The manual targets owners and mechanics needing in-depth technical information.
Competitors 2006:
Models from KTM (e.g., EXC series), Husqvarna, and other European manufacturers offering similar performance levels in the dual-sport and supermoto segments.
Engine Configuration:
V-twin architecture, offering a distinctive power delivery and sound compared to single-cylinder competitors.
Chassis Design:
Lightweight, often featuring a trellis frame for agility and rider feedback.
Engine Mechanical:
Complete disassembly, assembly, inspection, and overhaul of V-twin engines (450cc & 550cc), including cylinder heads, pistons, crankshaft, connecting rods, valve train, oil pump, and cooling system.
Fuel System:
Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator, ECU mapping), fuel tank, lines, and filters.
Ignition System:
Ignition coils, spark plugs, wiring, ECU control, timing.
Transmission:
Clutch (operation, adjustment, replacement), gearbox (gear selection, internal components, lubrication), shift mechanism.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting (headlights, taillights, indicators), instrumentation, fuses, relays, ECU diagnostics.
Suspension:
Front fork (compression, rebound, oil levels, seals, springs), rear shock absorber (adjustment, overhaul, mounting), linkages, swingarm.
Brakes:
Front and rear brake systems (hydraulic lines, master cylinders, calipers, brake pads, rotors, bleeding procedures), parking brake (if applicable).
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat, fluid capacity and type.
Chassis And Frame:
Frame inspection, steering head bearings, swingarm pivot, footpegs, subframe.
Bodywork And Plastics:
Fairings, seat, fuel tank cover, mudguards, decals, removal and installation procedures.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement, brake pad checks, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding charts, error code interpretations.
Component Overhaul:
Detailed step-by-step instructions for rebuilding major components like the engine, gearbox, and suspension forks.
Wiring Diagrams:
Comprehensive and clearly labelled electrical schematics for all circuits.
Torque Specifications:
Precise torque values for all critical fasteners and bolts.
Adjustments:
Settings for carburetor/throttle body synchronization, chain tension, clutch and brake lever free play.
Diagnostic Capabilities:
Advanced diagnostics for electronic control units (ECU), sensor testing, and fuel injection system calibration.
Repair Complexity:
Covers everything from basic user-level maintenance to complete engine and gearbox rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repairs or adjustments.
Engine Type 450:
4-stroke, V-twin, liquid-cooled
Engine Type 550:
4-stroke, V-twin, liquid-cooled
Bore X Stroke 450:
Likely around 70 x 58 mm (specifics in manual)
Bore X Stroke 550:
Likely around 72 x 67 mm (specifics in manual)
Displacement 450:
Approx. 450 cc (Specifics in manual)
Displacement 550:
Approx. 550 cc (Specifics in manual)
Valvetrain 450:
DOHC, 4 valves per cylinder (Specifics in manual)
Valvetrain 550:
DOHC, 4 valves per cylinder (Specifics in manual)
Horsepower 450:
Estimated 50-60 HP (Specifics in manual)
Horsepower 550:
Estimated 60-70 HP (Specifics in manual)
Torque 450:
Estimated 40-45 lb-ft (Specifics in manual)
Torque 550:
Estimated 45-50 lb-ft (Specifics in manual)
Fuel Delivery System:
Electronic Fuel Injection (EFI) with Keihin or similar throttle bodies.
Fuel Type:
Unleaded gasoline, typically 91 octane or higher (as per manual).
Safety Ratings:
N/A for motorcycles in terms of standardized crash ratings, but manual will cover safe operating procedures and component integrity.
Braking System:
High-performance hydraulic disc brakes front and rear.
Suspension Adjustability:
Fully adjustable front forks and rear shock for optimal handling and rider control.
Lighting System:
Integrated headlights, taillights, and turn signals for visibility.
Ergonomics:
Designed for aggressive riding posture, providing control and feedback.
Oil Change Interval:
Typically 3,000-5,000 km or annually, but the manual will provide exact recommendations. May differ for severe use.
Valve Clearance Check:
Often around 6,000-10,000 km for V-twins of this type, precise intervals in manual.
Chain Lubrication And Adjustment:
Regularly, depending on conditions. Manual will specify frequency and slack.
Engine Oil Type:
Full synthetic motorcycle-specific oil, likely 10W-40 or 15W-50 (verify in manual for exact API and JASO ratings).
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture, usually a 50/50 ratio with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (verify in manual for specific requirement).
Clutch Fluid Type:
Likely DOT 4 or DOT 5.1, same as brake fluid if hydraulic (verify in manual).
Common Potential Issues:
Potential for fuel injector clogging, stator/regulator issues, or valve train wear if maintenance is neglected. Some models may experience clutch wear. Manual provides diagnostic steps for these.
Typical Repair Focus:
Focus on ensuring proper fuel delivery, ignition timing, and cooling system efficiency for optimal performance and longevity.
Aprilia Heritage:
Aprilia has a long and storied history in motorcycle racing, particularly in smaller displacement classes and road racing, which influences their design philosophy of performance and agility.
Sxv Rxv Development:
The SXV/RXV line was a significant departure for Aprilia, focusing on powerful V-twin engines in a supermoto/dual-sport chassis, aiming to capture a niche market demanding high performance and unique character.
Production Location:
Italy (Aprilia's primary manufacturing base)
Production Period For 2006 Model:
Specifically for the 2006 model year, representing an early generation of this platform.