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Aprilia SXV RXV 450 550 2006 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV / RXV Year: 2006 Engine Variant Covered: 450cc, 550cc Codes Chassis Codes: Likely specific chassis codes for SXV450, SXV550, RXV450, RXV550 models...
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Taper: Motorcycle
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UGS: 73059
Aprilia SXV RXV 450 550 2006 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV / RXV
Year:
2006
Engine Variant Covered:
450cc, 550cc
Codes
Chassis Codes:
Likely specific chassis codes for SXV450, SXV550, RXV450, RXV550 models of 2006. Manual should detail these.
Engine Codes:
Likely specific engine codes for the 450cc and 550cc V-twin engines. Manual will differentiate.
👋 Introduction
Market Position
Motorcycle Type:
High-performance dual-sport / supermoto motorcycles known for their aggressive styling and potent V-twin engines.
Target Audience:
Riders seeking a capable off-road and street-legal machine, with an emphasis on performance and a unique riding experience. The manual targets owners and mechanics needing in-depth technical information.
Competitive Analysis
Competitors 2006:
Models from KTM (e.g., EXC series), Husqvarna, and other European manufacturers offering similar performance levels in the dual-sport and supermoto segments.
Key Features Vehicle
Engine Configuration:
V-twin architecture, offering a distinctive power delivery and sound compared to single-cylinder competitors.
Chassis Design:
Lightweight, often featuring a trellis frame for agility and rider feedback.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English (Assumed, typical for Aprilia workshop manuals)
Format:
PDF Download
Completeness:
Comprehensive (Covers all models/engines/trim/topics as indicated by product description)
Page Count
Estimated Page Count:
Typically 300-600 pages for a comprehensive workshop manual of this era.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and overhaul of V-twin engines (450cc & 550cc), including cylinder heads, pistons, crankshaft, connecting rods, valve train, oil pump, and cooling system.
Fuel System:
Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator, ECU mapping), fuel tank, lines, and filters.
Ignition System:
Ignition coils, spark plugs, wiring, ECU control, timing.
Transmission:
Clutch (operation, adjustment, replacement), gearbox (gear selection, internal components, lubrication), shift mechanism.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting (headlights, taillights, indicators), instrumentation, fuses, relays, ECU diagnostics.
Suspension:
Front fork (compression, rebound, oil levels, seals, springs), rear shock absorber (adjustment, overhaul, mounting), linkages, swingarm.
Brakes:
Front and rear brake systems (hydraulic lines, master cylinders, calipers, brake pads, rotors, bleeding procedures), parking brake (if applicable).
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat, fluid capacity and type.
Chassis And Frame:
Frame inspection, steering head bearings, swingarm pivot, footpegs, subframe.
Bodywork And Plastics:
Fairings, seat, fuel tank cover, mudguards, decals, removal and installation procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement, brake pad checks, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding charts, error code interpretations.
Component Overhaul:
Detailed step-by-step instructions for rebuilding major components like the engine, gearbox, and suspension forks.
Wiring Diagrams:
Comprehensive and clearly labelled electrical schematics for all circuits.
Torque Specifications:
Precise torque values for all critical fasteners and bolts.
Adjustments:
Settings for carburetor/throttle body synchronization, chain tension, clutch and brake lever free play.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for electronic control units (ECU), sensor testing, and fuel injection system calibration.
Repair Complexity:
Covers everything from basic user-level maintenance to complete engine and gearbox rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repairs or adjustments.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick finding of specific information.
Print Quality
Image Resolution:
High resolution, suitable for clear printing of diagrams, illustrations, and text.
Binding Type
Binding Type:
Not applicable (PDF Download)
Paper Type
Paper Type:
Not applicable (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 450:
4-stroke, V-twin, liquid-cooled
Engine Type 550:
4-stroke, V-twin, liquid-cooled
Bore X Stroke 450:
Likely around 70 x 58 mm (specifics in manual)
Bore X Stroke 550:
Likely around 72 x 67 mm (specifics in manual)
Displacement 450:
Approx. 450 cc (Specifics in manual)
Displacement 550:
Approx. 550 cc (Specifics in manual)
Valvetrain 450:
DOHC, 4 valves per cylinder (Specifics in manual)
Valvetrain 550:
DOHC, 4 valves per cylinder (Specifics in manual)
Performance
Horsepower 450:
Estimated 50-60 HP (Specifics in manual)
Horsepower 550:
Estimated 60-70 HP (Specifics in manual)
Torque 450:
Estimated 40-45 lb-ft (Specifics in manual)
Torque 550:
Estimated 45-50 lb-ft (Specifics in manual)
Fuel System
Fuel Delivery System:
Electronic Fuel Injection (EFI) with Keihin or similar throttle bodies.
Fuel Type:
Unleaded gasoline, typically 91 octane or higher (as per manual).
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Transmission:
N/A (Standard manual gearbox)
Features
Clutch Type:
Wet multi-plate clutch, hydraulically actuated.
Gear Ratios:
Specific gear ratios for each of the 6 speeds will be detailed in the manual.
📐 Dimensions
Exterior
Length:
Varies by specific SXV/RXV variant, detailed in manual.
Width:
Varies by specific SXV/RXV variant, detailed in manual.
Height:
Varies by specific SXV/RXV variant, detailed in manual.
Weights
Dry Weight 450:
Approx. 120-130 kg (Specifics in manual)
Dry Weight 550:
Approx. 125-135 kg (Specifics in manual)
Fuel Tank Capacity:
Likely around 7-9 liters (Specifics in manual)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A for motorcycles in terms of standardized crash ratings, but manual will cover safe operating procedures and component integrity.
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear.
Suspension Adjustability:
Fully adjustable front forks and rear shock for optimal handling and rider control.
Passive Features
Lighting System:
Integrated headlights, taillights, and turn signals for visibility.
Ergonomics:
Designed for aggressive riding posture, providing control and feedback.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation cluster (speedometer, tachometer, indicator lights). No advanced infotainment features.
Driver Assistance
Driver Assistance:
N/A. Focus is on rider control and mechanical feedback.
Connectivity
Connectivity Features:
N/A. Primarily mechanical and electrical systems.
Electronics
ECU Functionality:
Engine Control Unit manages fuel injection, ignition timing, and potentially other engine parameters based on sensor inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 km or annually, but the manual will provide exact recommendations. May differ for severe use.
Valve Clearance Check:
Often around 6,000-10,000 km for V-twins of this type, precise intervals in manual.
Chain Lubrication And Adjustment:
Regularly, depending on conditions. Manual will specify frequency and slack.
Fluid Specifications
Engine Oil Type:
Full synthetic motorcycle-specific oil, likely 10W-40 or 15W-50 (verify in manual for exact API and JASO ratings).
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture, usually a 50/50 ratio with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (verify in manual for specific requirement).
Clutch Fluid Type:
Likely DOT 4 or DOT 5.1, same as brake fluid if hydraulic (verify in manual).
Known Issues
Common Potential Issues:
Potential for fuel injector clogging, stator/regulator issues, or valve train wear if maintenance is neglected. Some models may experience clutch wear. Manual provides diagnostic steps for these.
Typical Repair Focus:
Focus on ensuring proper fuel delivery, ignition timing, and cooling system efficiency for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia has a long and storied history in motorcycle racing, particularly in smaller displacement classes and road racing, which influences their design philosophy of performance and agility.
Model Evolution
Sxv Rxv Development:
The SXV/RXV line was a significant departure for Aprilia, focusing on powerful V-twin engines in a supermoto/dual-sport chassis, aiming to capture a niche market demanding high performance and unique character.
Production
Production Location:
Italy (Aprilia's primary manufacturing base)
Production Period For 2006 Model:
Specifically for the 2006 model year, representing an early generation of this platform.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2006 SXV/RXV may not be widely documented, the platform was recognized for its aggressive styling and potent V-twin performance in the supermoto/dual-sport segment upon its release.
Ratings
User Reviews General:
Owners generally praise the unique V-twin character and performance but note the requirement for diligent maintenance.
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