This manual covers the 2002 ATVs, including models such as the 250 2x4, 250 4x4, 300 2x4, 300 4x4, 375 2x4 Automatic, 375 4x4 Automatic, 400 4x4, 400FIS 2x4, 400FIS 4x4, 500 4x4, 500 4x4 Automatic, 500 4x4 Automatic TBX, 500FIS 4x4, and 500i 4x4 Automatic. ATVs are known for their robust construction and capability in various terrains, offering a blend of utility and recreational performance. These models typically feature single-cylinder, 4-stroke engines, with some variants equipped with fuel injection, and utilize automatic Continuously Variable Transmissions (CVT) with selectable 2WD/4WD capabilities.
This comprehensive Service Repair Workshop Manual is designed to assist owners and technicians in maintaining and repairing the specified 2002 ATV models. It provides detailed coverage of essential systems, including the engine, transmission, fuel, lubrication, cooling, electrical, drive, suspension, steering, and frame. The manual includes step-by-step repair and maintenance procedures, troubleshooting guidance, and technical specifications, supported by numerous illustrations and photographs to facilitate diagnostics, rebuilding, and tune-ups.
Model:
ATV 250, 300, 375, 400, 500
Product Type:
Service Repair Workshop Manual
Product Name:
2002 Arctic Cat 250 300 375 400 500 ATV Service Repair Workshop Manual
Target Audience:
Do-it-yourselfers and experienced mechanics seeking detailed repair and maintenance information for their 2002 Arctic Cat ATVs.
Manual Features:
Hundreds of easy-to-follow photos and illustrations, complete troubleshooting section, hands-on experience based teardown, tips for shortcuts and avoiding special tools, notes, cautions, and warnings for home mechanics, easy-to-use index.
Covered Models:
2002 Arctic Cat 400 4x4, 2002 Arctic Cat 500i 4x4 Automatic, 2002 Arctic Cat ATV 250 2X4, 2002 Arctic Cat ATV 250 4X4, 2002 Arctic Cat ATV 300 2X4, 2002 Arctic Cat ATV 300 4X4, 2002 Arctic Cat ATV 375 2X4 Automatic, 2002 Arctic Cat ATV 375 4X4 Automatic, 2002 Arctic Cat ATV 400FIS 2x4, 2002 Arctic Cat ATV 400FIS 4x4, 2002 Arctic Cat ATV 500 4x4, 2002 Arctic Cat ATV 500 4x4 Automatic, 2002 Arctic Cat ATV 500 4x4 Automatic TBX, 2002 Arctic Cat ATV 500FIS 4x4
Type:
Service Repair Workshop Manual
Systems:
General Information, Periodic Maintenance/Tune-Up, Engine, Transmission, Fuel System, Lubrication System, Cooling System, Electrical System, Drive System (2WD/4WD), Suspension, Steering System, Frame, Controls, Indicators, Troubleshooting Aids
Procedures:
Repair, Maintenance, Rebuilding, Refurbishing, Restoration, Diagnostics, Troubleshooting, Tune-Ups, Component Teardown and Reassembly
Depth:
Comprehensive, including detailed illustrations and step-by-step instructions suitable for DIYers and experienced mechanics. Covers diagnostic and repair procedures.
Print Quality:
Printable pages without restriction
Software Requirements:
Adobe PDF Reader
Delivery Method:
Download link provided on checkout page after payment completion
Operating Systems:
All Versions of Windows & Mac
Engine Variants:
250cc, 300cc, 375cc, 400cc, 500cc (specific engine configurations vary by model, e.g., 2-stroke or 4-stroke, liquid-cooled or air-cooled are not explicitly detailed but covered by model-specific sections).
Engine Type General:
Single-cylinder, 4-stroke (common across most models, though some earlier 250/300 variants might have different configurations).
Carburetion Injection:
Carbureted (likely Keihin or Mikuni) for most models, with fuel injection (EFI) noted for specific 'i' or 'FIS' designations (e.g., 500i, 400FIS).
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) is prevalent, with mention of 'Automatic' in several model names. Some models may have offered manual transmissions or alternative automatic configurations.
Drive Modes:
2WD/4WD selectable operation mentioned for various models.
Atv Type:
All-Terrain Vehicle (ATV)
Safety Features General:
Standard safety features typical of ATVs of this era, including throttle safety restraints, brake system reliability, and robust frame construction.
Dashboard Features:
Basic dashboard indicators for speed, engine RPM (on some models), neutral, reverse, and oil pressure/temperature warnings.
Drive System Features:
Features like automatic transmission (CVT), selectable 2WD/4WD, and potentially engine braking systems are covered.
Maintenance Schedule:
The manual provides detailed periodic maintenance schedules, likely covering items such as oil changes, filter replacements, spark plug checks, brake inspections, and drive system lubrication at specified mileage or operating hour intervals.
Engine Oil:
Specific engine oil viscosity grades (e.g., SAE 10W-40 or 20W-50) and API service classifications will be detailed in the manual. Likely requires a motorcycle-specific oil that meets JASO MA standards due to wet clutch operation.
Coolant:
For liquid-cooled models, the manual will specify the type and mixture ratio of antifreeze/coolant (e.g., ethylene glycol based) and its capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid is typically specified for hydraulic brake systems.
Gearbox Oil:
Manuals will specify the correct lubricant for the transmission and differential gearcases, likely a hypoid gear oil meeting SAE 80W-90 or 75W-90 specifications.
Common Problems:
While not explicitly listed in the product description, a comprehensive manual of this nature would address common wear items and potential issues prevalent in 2002 ATVs, such as carburetor adjustments, starter motor reliability, suspension component wear, and drive belt condition for CVT models.
Manufacturer:
Arctic Cat (Textron Specialized Products)
Lineage:
The 2002 models represent a continuation and refinement of Arctic Cat's ATV lineup, with engine displacements ranging from smaller utility-focused models (250, 300) to more powerful options (400, 500) suitable for sport and utility tasks. The introduction of EFI on some models (e.g., 500i) reflects technological advancements.
Industry Standing:
Arctic Cat has a long-standing reputation in the powersports industry for producing durable and capable ATVs, often competing in the utility and recreational segments.
