Arctic Cat 400 400 TBX TRV 2006 PDF Service & Repair Manual Download

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The 400 TBX TRV is a robust 4x4 utility All-Terrain Vehicle, designed for a wide range of demanding tasks and recreational pursuits. Produced in 2006, this model is recognized for...

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Taper: Atv

Distributeur:

UGS: 70044

Mots clés: 2006 400 400 TBX 400 TRV Arctic Cat ATV Misc Powersports

Variantes de produits

Description

The 400 TBX TRV is a robust 4x4 utility All-Terrain Vehicle, designed for a wide range of demanding tasks and recreational pursuits. Produced in 2006, this model is recognized for its solid engineering and dependable performance, making it a suitable choice for farmers, hunters, and general utility users. Its design emphasizes off-road capability, featuring a liquid-cooled, 4-stroke engine, selectable 4WD with front differential lock, and substantial cargo capacity with its TBX (Towing Box) and TRV designations, highlighting its towing and hauling prowess. This comprehensive service and repair manual provides essential technical guidance for the 400 TBX TRV. It covers all critical systems, including engine overhaul, drivetrain maintenance, chassis and suspension, braking, and electrical systems. Detailed procedures for routine maintenance, troubleshooting complex issues, and performing in-depth repairs are thoroughly explained. With approximately 300-400 pages of information, this English-language manual is an indispensable resource for owners and technicians aiming to maintain the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

400 TBX TRV

Year:

Submodel:

400 TBX TRV

👋 Introduction

Market Position

Segment:

Utility ATV (All-Terrain Vehicle)

Target Audience:

Recreational riders, farmers, hunters, utility users.

Competitive Analysis

Competitors 2006:

Polaris Sportsman 400, Can-Am Outlander 400, Yamaha Kodiak 400, Suzuki TwinPeaks 400

Key Features Vehicle

Atv Type:

4x4 Utility ATV

Model Variants:

TBX (Towing Box), TRV (Towing/Riding Vehicle - likely refers to passenger capability or similar designation)

Key Features Manual

Value Proposition:

Provides in-depth technical guidance for maintenance, troubleshooting, and repair, enabling owners to maintain their vehicle effectively.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Page Count

Estimated Pages:

300-400 (typical for this class of vehicle)

Manual Type

Type:

Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, top-end components, lubrication, cooling, fuel delivery, ignition, starting, charging, exhaust

Drivetrain Systems:

Transmission (CVT), drive shafts, differentials (front/rear), axles, hub assemblies

Chassis Suspension:

Front suspension (A-arms, shocks, springs), rear suspension (swingarm, shocks, springs), steering system, wheel bearings

Braking Systems:

Hydraulic brake system, calipers, master cylinder, brake lines, brake pads, brake rotors

Electrical Systems:

Wiring diagrams, lighting, battery, starter, alternator, ignition switch, kill switch, accessories, diagnostics

Bodywork And Trim:

Frame components, plastics, fenders, seating, cargo bed (TBX), front rack, rear rack

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, coolant flush, brake fluid service, drive belt inspection/replacement, lubrication points

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, electrical system checks, engine performance issues

Repair Procedures:

Complete engine teardown and reassembly, transmission overhaul, suspension component replacement, brake system bleeding and repair, electrical component testing and replacement

Technical Specifications:

Torque values, clearances, fluid capacities, electrical component resistance values, timing specifications

Technical Depth

Depth:

Comprehensive; covers everything from basic scheduled maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable if created from original electronic source.

Print Quality

Image Resolution:

Variable, but expected to be high enough for clear diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Single Cylinder

Displacement:

375cc to 400cc (specific to model variant, typically around 375cc for the '400' designation)

Bore X Stroke:

Typical: 80mm x 74.4mm (verify with specific manual data)

Cooling System:

Liquid-Cooled

Valvetrain:

SOHC (Single Overhead Cam), 2 valves per cylinder

Performance

Horsepower:

Approximately 24-28 HP (estimated, actual may vary)

Torque:

Approx. 28-30 lb-ft (estimated)

Fuel System

Fuel Delivery:

Carbureted (Keihin CVK 36mm typical)

Fuel Type:

Unleaded Gasoline, 87 Octane

Lubrication

Oil Type:

SAE 10W-40 (API SG or higher recommended)

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Spark Plug Type:

NGK CR9EB or equivalent

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission) with Hi/Lo Range

Drive System:

Shaft Drive, 2WD/4WD Selectable with Front Differential Lock

Features

Clutch Type:

Wet, Multi-plate (CVT Drive/Driven Clutches)

Fluid Specifications

Cvtfuel Type:

Arctic Cat specifically formulated CVT fluid or equivalent (check manual for exact spec)

📐 Dimensions

Exterior

Length:

Approx. 83 inches (210.8 cm)

Width:

Approx. 46 inches (116.8 cm)

Height:

Approx. 49 inches (124.5 cm)

Wheelbase:

Approx. 50 inches (127 cm)

Weights

Dry Weight:

Approx. 580-600 lbs (263-272 kg)

Cargo

Front Rack Capacity:

Approx. 100 lbs (45 kg)

Rear Rack Capacity:

Approx. 200 lbs (90 kg)

Tbxtowing Capacity:

Approx. 1050 lbs (476 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

ANSI/SVIA standards compliance

Active Features

Braking System Type:

Hydraulic Disc Brakes (Front and Rear)

Selectable 4Wd:

Differential Lock:

Front Differential Lock

Passive Features

Lighting:

Dual Halogen Headlights, Taillight/Brake Light

Handlebar Guards:

Standard

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic Utility Vehicle)

Driver Assistance

Driver Assistance Features:

N/A (Basic Utility Vehicle)

Connectivity

Connectivity Features:

N/A (Basic Utility Vehicle)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually, whichever comes first.

Air Filter Cleaning:

Every 20 hours or as needed in dusty conditions.

Spark Plug Replacement:

Every 100 hours or annually.

Cv Belt Inspection:

Every 50 hours or annually; replace as needed.

Brake Fluid Flush:

Every 2 years or as recommended in manual.

Fluid Specifications

Engine Oil Capacity:

Approx. 1.7 Liters (1.8 Quarts) with filter change.

Coolant Capacity:

Approx. 1.7 Liters (1.8 Quarts)

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid

Known Issues

Common Wear Items:

CVT belt wear, wheel bearings, ball joints, tie rod ends, brake pad wear.

Electrical Potential Issues:

Corrosion in connectors, regulator/rectifier failure (common on many ATVs of this era).

Engine Performance Notes:

Carburetor tuning may be required over time; ensure proper air filtration.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat (Textron Specialized Vehicles)

Founding Year:

Model Evolution

Atv Lineup Context:

Part of Arctic Cat's robust line of utility ATVs, emphasizing off-road capability and towing.

Generations:

The 2006 model represents a mature iteration of Arctic Cat's mid-size utility ATV platform, evolving from earlier 300/375 models.

Production

Production Location:

Thief River Falls, Minnesota, USA

🏆 Awards & Recognition

Recognitions

Atv Awards:

Not specifically noted for this model year, but Arctic Cat ATVs are generally well-regarded in the utility segment for their durability and capability.