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2008 Arctic Cat 400 500 650 700 ATV Repair Manual

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This manual covers a comprehensive range of ATVs from the 2008 model year. Included are various configurations such as the 400 4x4 Auto ATV, multiple 500 4x4 Auto and Manual...
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Taper: Atv
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2008 Arctic Cat 400 500 650 700 ATV Repair Manual2008 Arctic Cat 400 500 650 700 ATV Repair Manual2008 Arctic Cat 400 500 650 700 ATV Repair Manual2008 Arctic Cat 400 500 650 700 ATV Repair Manual
This manual covers a comprehensive range of ATVs from the 2008 model year. Included are various configurations such as the 400 4x4 Auto ATV, multiple 500 4x4 Auto and Manual variants including M4 MAX4 CAMO and TRV models, as well as the 650 H1 4x4 Auto and TRV ATVs, and a selection of 700 EFI and H1 EFI models, including TRV LE and M4 MAX4 CAMO. ATVs are recognized for their powerful engines and robust utility features, designed to provide capability in challenging terrain. These vehicles typically feature single-cylinder, liquid-cooled, 4-stroke engines, with fuel induction systems ranging from carburetors to Electronic Fuel Injection (EFI), and are equipped with Continuously Variable Transmissions (CVT) and selectable 4x4 drive systems. This extensive manual serves as an authoritative guide for the repair, service, maintenance, and troubleshooting of the specified 2008 ATV models. It provides in-depth coverage of all major systems, including the engine, transmission and drivetrain, chassis and suspension, electrical systems, bodywork, brakes, and fuel system. Detailed procedures for routine maintenance, component replacement, engine rebuilds, and complex repairs are outlined, alongside essential technical specifications, diagnostic guidance, and safety instructions. This resource is invaluable for owners and technicians seeking to ensure the optimal performance, longevity, and safe operation of their ATV.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
400 4x4 Auto ATV, 500 4x4 Auto ATV, 500 4x4 Auto M4 MAX4 CAMO, 500 4x4 Auto TRV ATV, 500 4x4 Manual ATV, 650 H1 4x4 Auto ATV, 650 H1 4x4 Auto TRV ATV, 700 EFI 4x4 Auto ATV, 700 EFI 4x4 Auto TRV LE, 700 EFI 4x4 M4 MAX4 CAMO, 700 H1 EFI 4x4 Auto SE
Year:
2008
Codes
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Category:
Utility ATV
Target User:
Owners and technicians performing maintenance, repair, and diagnostics on 2008 Arctic Cat ATVs.
Competitive Analysis
Competitors:
Polaris Sportsman series, Yamaha Grizzly series, Can-Am Outlander series, Suzuki King Quad series.
Key Features
Availability:
Instant downloadable PDF, no shipping costs, available immediately after payment.
Support:
Lifetime Protection Policy for lost or damaged downloads.
Ease Of Use:
Plain simple easy to use PDFs, printable pages, no complicated installation required.
📋 Manual Details
Coverage Areas
Specific Models Covered:
2008 Arctic Cat 400 4x4 Auto ATV, 2008 Arctic Cat 500 4x4 Auto ATV, 2008 Arctic Cat 500 4x4 Auto M4 MAX4 CAMO, 2008 Arctic Cat 500 4x4 Auto TRV ATV, 2008 Arctic Cat 500 4x4 Manual ATV, 2008 Arctic Cat 650 H1 4x4 Auto ATV, 2008 Arctic Cat 650 H1 4x4 Auto TRV ATV, 2008 Arctic Cat 700 EFI 4x4 Auto ATV, 2008 Arctic Cat 700 EFI 4x4 Auto TRV LE, 2008 Arctic Cat 700 EFI 4x4 M4 MAX4 CAMO, 2008 Arctic Cat 700 H1 EFI 4x4 Auto SE
Coverage Scope:
Repair, Service, Maintenance, Troubleshooting, Parts Lookup
Page Count
Estimated Page Count:
Highly comprehensive, likely several hundred pages per model variant (exact count not provided but inferred from depth of coverage)
Manual Type
Type:
Repair Manual / Service Manual / Workshop Manual / Owner's Manuals / Parts Catalogs (comprehensive digital package)
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine Removal and Installation, Engine Specifications, Cooling System, Lubrication System, Fuel System, Intake & Exhaust
Transmission Drivetrain:
Transmission, Drive Chain & Sprockets, Gear Ratios (implied for specific models)
Chassis Suspension:
Steering System, Shocks, Frame, Suspension components
Electrical Electronics:
Electrical System, Wiring Diagrams (likely included), Ignition System, Lighting, Battery, Starting System
Bodywork Plastics:
Body Work, Plastics, Seat, Racks, Fenders
Brakes:
Brake System (Disc Brakes assumed for the era and models)
Fuel System:
Carburetor/Fuel Injection (EFI for 700 models), Fuel Pump, Fuel Lines, Tank
Procedures Included
Maintenance:
Routine Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Chain Adjustments, Tire Pressure Checks
Repair:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Electrical Component Repair, Brake Caliper Service, Drive Clutch/Driven Clutch Service
Troubleshooting:
Advanced Troubleshooting, Diagnostic Procedures, Common Issues and Solutions, Fault Code Interpretation (if applicable)
Installation:
Engine Installation, Component Installation, Accessory Installation (implied)
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments and fluid checks to complete engine and transmission overhauls. Includes detailed technical specifications and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable Text (standard for high-quality PDFs)
Print Quality
Printability:
Printable pages for on-site use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
375cc (approx. for 400), 471cc (approx. for 500), 695cc (approx. for 650 H1/700 EFI/H1 EFI)
Engine Type:
Single-cylinder, 4-stroke, Liquid-cooled (common across most variants)
Fuel Induction:
Carburetor (likely for 400 & 500 models), Electronic Fuel Injection (EFI for 700 models and specific 650 H1 variants)
Performance
Horsepower:
Estimated: 400 (25-30 HP), 500 (30-35 HP), 650/700 (45-55 HP) - specific values require manual lookup.
Torque:
Model dependent, available within the manual.
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
Typically 4-5 gallons (15-19 liters), refer to manual for exact capacity.
🔧 Transmission
Standard
Transmission Type:
Automatic with High/Low range and Reverse (CVT - Continuously Variable Transmission)
Drive System:
4x4 (Four-Wheel Drive), Selectable 2WD/4WD
Optional
Transmission Type Variant:
Manual Transmission (indicated for one 500 model variant)
Features
Drive Shafts:
CV Shafts, Front and Rear Differentials
Transmission Fluid:
Specific CVT fluid or recommended lubricant, consult manual for part numbers and specifications (e.g., Arctic Cat Extreme Duty Arctic Cat 5W-50 Synthetic Gear Oil, or specific CVT fluid).
📐 Dimensions
Exterior
Overall Length:
Model dependent, typically 80-85 inches (203-216 cm).
Overall Width:
Model dependent, typically 45-48 inches (114-122 cm).
Overall Height:
Model dependent, typically 46-50 inches (117-127 cm).
Weights
Dry Weight:
Model dependent, typically 550-700 lbs (250-318 kg).
Ground Clearance:
Model dependent, typically 10-12 inches (25-30 cm).
🛡️ Safety Features
Ratings
Safety Compliance:
Designed to meet ANSI/SVIA-1-2001 standards for ATVs.
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear), Parking Brake
Throttle Limiter:
Adjustable throttle-stop screw (often found in owner's manuals for beginners).
Passive Features
Rollover Protection:
N/A (ATVs do not have roll cages unless aftermarket)
Seatbelt:
N/A (ATVs do not come with seatbelts)
💡 Technology Features
Infotainment
Display:
Digital LCD instrument cluster displaying speed, RPM, odometer, trip meter, 4WD indicator, fuel level, and warning lights.
Driver Assistance
Drive Modes:
Selectable 2WD/4WD, automatic 4WD engagement (on some models) for improved traction.
Connectivity
Accessories:
Provisions for auxiliary lighting, winches, and other accessories through the electrical system. The manual would detail wiring and fuse locations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or annually, whichever comes first (typical for utility ATVs, consult manual for exact interval).
Air Filter Cleaning:
As needed based on operating conditions, typically every 20-40 hours (especially in dusty environments).
Spark Plug Replacement:
Refer to manual, typically around 50-100 hours or annually.
Belt Inspection Cv Belt:
Regular inspection for wear and damage, replacement as needed (critical for CVT operation).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 (consult manual for exact viscosity and API rating, often synthetic recommended for ATVs).
Engine Oil Capacity:
Model dependent, typically 2-3 quarts (1.9-2.8 liters).
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
CV belts, suspension bushings, ball joints, brake pads, tires, drive clutches (especially with aggressive riding).
Electrical Gremlins:
While generally robust, any older ATV can develop minor electrical issues with connections or grounds. The manual's electrical diagrams are invaluable.
Transmission Issues:
CVT clutch wear, drive belt slippage, or potential issues with the engaging mechanism (especially the 4x4 system) if not properly maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat (Textron Specialized Vehicles Inc.)
Origin:
Founded in 1960 in Thief River Falls, Minnesota.
Model Evolution
Arctic Cat Atv Development:
Arctic Cat has a history of developing robust and capable ATVs for utility and recreational purposes, often featuring innovative designs and powerful engines.
Production
Production Location:
Thief River Falls, Minnesota, USA (typical for Arctic Cat ATV production)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Arctic Cat ATVs of this era were known for their powerful engines and robust utility features, earning a reputation for capability in challenging terrain.
Certifications
Standards Compliance:
Manufactured to meet relevant safety and emissions standards for ATVs in North America.
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