2006 Arctic CAT 400 500 650 700 Service Manual

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Basic Information Identification Make: Arctic Cat Model: 400 TRV, 500, 650 H1, 700 EFI Year: 2006 Codes Platform Code: Likely shared platform across the 400, 500, 650, and 700 models...

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Taper: Atv

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UGS: 23755

Mots clés: 2006 400 500 650 700 Arctic Cat Atv King Cat Powersports Snowmobiles

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Description

Basic Information
Identification
Make:	Arctic Cat
Model:	400 TRV, 500, 650 H1, 700 EFI
Year:	2006
Codes
Platform Code:	Likely shared platform across the 400, 500, 650, and 700 models for 2006, with variations in engine and specific features.

Introduction
Market Position
Category:	Utility ATV
Target Audience:	Recreational riders, hunters, farmers, and those needing a versatile off-road vehicle for work and play.
Competitive Analysis
Key Competitors:	Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force.
Key Features
Versatility:	The Arctic Cat 400/500/650/700 series for 2006 offered a range of engine sizes and configurations, including the TRV (a 2-up seating model), catering to different user needs.
Durability:	Arctic Cat ATVs are generally known for their robust build and ability to handle demanding off-road conditions.

Manual Details
Coverage Areas
Primary Coverage:	Comprehensive service and repair for 2006 Arctic Cat 400, 400 TRV, 500, 650 H1, and 700 EFI models.
Secondary Coverage:	Includes maintenance, troubleshooting, diagnostics, and component-specific repair procedures.
Page Count
Estimated Pages:	Over 400 pages
Manual Type
Type:	Service Manual / Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine Mechanical:	Complete engine disassembly, assembly, inspection, and repair for various displacements including 400cc, 500cc, 650cc, and 700cc variants. Covers cylinder head, pistons, crankshaft, valves, timing components, and more.
Engine Fuel System:	Carburetor (for non-EFI models) and Fuel Injection (EFI) system diagnostics, repair, and adjustment. Includes fuel pump, injectors, regulators, and fuel lines.
Ignition System:	Ignition coil, spark plugs, CDI unit, wiring, and troubleshooting for starting and running issues.
Cooling System:	Radiator, fan, water pump, thermostat, hoses, and coolant specifications and replacement.
Transmission Drivetrain:	CVT (Continuously Variable Transmission) system including clutch, belt, drive clutch, driven clutch, and gearcase lubrication and repair. Covers front and rear drive differentials, axles, and CV joints.
Brakes System:	Hydraulic brake system, including master cylinders, calipers, brake pads, rotors, lines, and bleeding procedures. Parking brake operation and adjustment.
Suspension Steering:	Front and rear suspension components (A-arms, shocks, springs, bushings), wheel bearings, steering system (tie rods, steering shaft, knuckles), and alignment procedures.
Electrical System:	Battery, starting system (starter motor, solenoid), charging system (alternator/stator, regulator/rectifier), lighting (headlights, taillights, indicators), fuses, relays, switches, wiring diagrams, and diagnostic procedures for electrical faults.
Bodywork Chassis:	Frame inspection, plastic body panel removal and installation, seat, handlebars, and general chassis components.
Accessories Controls:	Operation and maintenance of controls such as throttle, brake levers, shifter (if applicable), and accessory mounting points.
Procedures Included
Routine Maintenance:	Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment (if applicable), lubrication points, and brake checks.
Troubleshooting:	Diagnostic flowcharts and guides for common issues such as starting problems, engine misfires, overheating, electrical faults, and braking issues.
Component Repair:	Step-by-step instructions for repairing or replacing individual components like carburetors, fuel injectors, starters, alternators, water pumps, brake calipers, and CVT clutches.
Engine Rebuild:	Detailed instructions for complete engine overhauls, including piston ring replacement, valve lapping, bearing inspection, and torque specifications.
Electrical Diagnostics:	Using multimeters, testing circuits, diagnosing battery issues, and troubleshooting charging system failures.
Suspension Alignment:	Procedures for checking and adjusting wheel alignment and toe settings.
Technical Depth
Depth:	Comprehensive, covering basic user maintenance to advanced engine and transmission rebuilds. Suitable for DIY mechanics and professional technicians.
Diagnostic Tools:	Specifies use of standard hand tools and may mention specialized diagnostic equipment if applicable to EFI models.

Manual Specifications
File Format
Format:	PDF
Searchability:	Typically searchable text-based PDF for easy navigation.
Print Quality
Quality:	High-resolution digital reproduction of original factory documentation, suitable for printing.
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper:	N/A (Digital Download)

Engine Specifications
Primary Engine
400Cc Engine:	Likely a 375cc or 400cc class single-cylinder, liquid-cooled engine.
500Cc Engine:	Typically a 475cc or 500cc class single-cylinder, liquid-cooled engine.
650 Engine:	Likely a 650cc V-twin, liquid-cooled engine (H1 designation).
700 Engine:	Typically a 695cc single-cylinder, liquid-cooled, EFI engine.
Performance
Horsepower Range:	Varies by engine size, generally ranging from mid-30s HP (400cc) to 50+ HP (700cc EFI).
Torque Delivery:	Designed for strong low-end and mid-range torque for pulling and climbing.
Fuel System
400/500 Carburetion:	Likely Mikuni or Keihin carburetor, specific model number would be detailed in the manual.
700 Efi:	Electronic Fuel Injection (EFI) system, likely with a throttle body and injectors.
Fuel Type:	Unleaded gasoline

Transmission
Standard
Type:	Automatic CVT (Continuously Variable Transmission) with high/low range and reverse.
Optional
Optional Transmission:	N/A (CVT was standard for this lineup)
Features
Drive Modes:	2WD/4WD selectable, often with locking front differential on higher-end models.
Gear Reduction:	CVT provides continuous gear reduction for optimal power delivery.

Dimensions
Exterior
Length:	Varies by model, typically around 83-85 inches.
Width:	Varies by model, typically around 46-48 inches.
Height:	Varies by model, typically around 48-50 inches.
Cargo
Rack Capacity Front:	Typically around 100 lbs.
Rack Capacity Rear:	Typically around 200 lbs.
Weights
Dry Weight:	Varies by model, generally between 550-700 lbs.
Towing Capacity:	Typically 1050 lbs.

Safety Features
Ratings
Atv Safety Standards:	Compliant with ANSI/SVIA 1-2001 and 2-2004 standards where applicable.
Active Features
Braking:	Hydraulic disc brakes front and rear for effective stopping power.
Four Wheel Drive:	Selectable 4WD enhances traction in challenging terrain.
Passive Features
Throttle Limiter:	While not a common explicit feature, responsible operation is paramount.
Rollover Protection:	N/A (ATVs do not have ROPS as standard)

Technology Features
Infotainment
Display Features:	Digital instrument cluster displaying speed, odometer, trip meter, fuel level, 4WD indicator, and gear selection.
Driver Assistance
Efi Benefit:	EFI on the 700 model provides improved throttle response, easier starting in cold weather, and better fuel efficiency compared to carbureted models.
Connectivity
Accessories:	Provision for accessory lighting, winches, and other electrical add-ons.

Maintenance
Service Intervals
Initial Service:	First service typically at 10-20 operating hours or 1 month.
Engine Oil Change:	Every 100 operating hours or 6 months.
Air Filter Cleaning:	Every 25 operating hours or as needed based on conditions.
Spark Plug Inspection:	Every 100 operating hours or annually.
Fluid Specifications
Engine Oil:	SAE 10W-40, API SG or higher (e.g., Arctic Cat APV Synthetic 10W-40).
Gearcase Oil:	Arctic Cat Gear Lube or equivalent SAE 80W-90.
Coolant:	50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid:	DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Cvt Belt Wear:	CVT belts can wear over time and require replacement, especially with aggressive riding. Proper belt alignment and sheave maintenance are crucial.
Electrical Connections:	Corrosion or loose electrical connections can cause intermittent issues; regular inspection is recommended.
Carburetor Adjustment:	Carburetors may require periodic cleaning and adjustment, especially if the ATV sits for extended periods or is used in varying altitudes.

Vehicle History
Brand Heritage
Arctic Cat Atv Division:	Arctic Cat has a long history in powersports, initially known for snowmobiles before expanding significantly into ATVs in the late 1990s and early 2000s.
Model Evolution
2006 Lineup Context:	The 2006 models represented a mature phase of Arctic Cat's ATV development, offering refined chassis, updated styling, and competitive feature sets across the 400cc to 700cc range.
Production
Manufacturing Location:	Typically manufactured in Thief River Falls, Minnesota, USA.

Awards & Recognition
Recognitions
Atv Reviews 2006:	Specific awards for the 2006 models are not widely publicized, but Arctic Cat ATVs of this era generally received positive reviews for their power, suspension, and value proposition within their respective categories.