Target Audience:
Owners of 2009 Arctic Cat ATVs seeking to perform maintenance, repairs, and diagnostics, as well as dealerships and independent repair shops.
Value Proposition:
Provides official, comprehensive workshop data essential for maintaining the performance, reliability, and longevity of a wide range of 2009 Arctic Cat ATV models.
Completeness:
This is a complete official workshop service and repair manual, offering exhaustive coverage of all vehicle systems and procedures.
Model Coverage:
Uniquely covers a broad spectrum of 2009 Arctic Cat ATV variants, including different engine sizes, transmission types, and specialized TRV/Cruiser models.
Covered Models:
400 TRV, 500 Automatic, 500 Manual, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, THUNDERCAT 1000 H2, 1000 H2 Cruiser
Type:
Complete Official Workshop Service and Repair Manual
Specific Sections Listed:
1. General Information/Specifications, 2. Periodic Maintenance, 3. Engine/Transmission, 4. Fuel/Lubrication/Cooling, 5. Electrical System, 6. Drive System, 7. Suspension, 8. Steering/Frame, 9. Controls/Indicators.
Electrical System:
Detailed coverage including wiring diagrams, component testing, and troubleshooting.
Engine Transmission:
Comprehensive information on engine disassembly, assembly, repair, and transmission adjustments for both automatic and manual models.
Fuel Lubrication Cooling:
Includes carburetor and EFI system details, oil systems, cooling system maintenance, and troubleshooting.
Suspension Steering Frame:
Covers suspension component servicing, steering system repair, and frame integrity checks.
Controls Indicators:
Details on throttle, brake, and shifter controls, as well as dashboard indicators and warning systems.
Drive System:
Details on the drive system, including potential mention of CV shafts, differentials, and related components.
Exhaust System:
Covers muffler and spark arrester maintenance and inspection.
General Information:
Includes general specifications, torque values, break-in procedures, and fluid recommendations.
Maintenance Schedules:
Detailed periodic maintenance charts and procedures for all covered components.
Troubleshooting:
Extensive troubleshooting guides for common and complex issues across all vehicle systems.
Repair Overhaul:
Step-by-step instructions for engine rebuilds, transmission overhauls, and component replacement.
Adjustment Calibration:
Procedures for adjusting valve clearances, clutch engagement, throttle cables, and brake systems.
Engine Compression Test:
Specific procedure for testing engine compression is included.
Spark Plug Maintenance:
Covers checking and replacing spark plugs.
Fluid Level Checks:
Procedures for checking and servicing engine oil, front differential, and rear drive lubricants.
Brake System Maintenance:
Detailed procedures for hydraulic brake systems, including burnishing brake pads.
Throttle Cable Adjustment:
Procedure for adjusting throttle cable free-play is included.
Engine Rpm Adjustment:
Procedure for setting engine idle RPM.
Depth:
Comprehensive; suitable for both novice DIY mechanics and experienced technicians, covering everything from basic checks to complete engine and transmission rebuilds.
Diagnostic Tools:
Implied use of standard automotive diagnostic tools like multimeters, compression testers, and feeler gauges.
Torque Specifications:
Comprehensive torque specifications and conversions are provided for various fasteners.
Engine Types Covered:
400cc, 500cc, 550cc H1, 700cc H1, 1000cc H2
Compression Testing:
Includes procedures for testing engine compression to diagnose performance issues.
Fuel System Options:
Covers both Carburetor (for 400/500 models) and Electronic Fuel Injection (EFI) systems for applicable models.
Efi Component Servicing:
Details on servicing electronic fuel pumps and fuel level sensors for EFI models.
Cooling System Type:
Details on liquid-cooled systems for 500, H1, and H2 models, including oil cooler servicing for 400/700/H2.
Engine Displacement Ranges:
Covers engines ranging from 400cc up to 1000cc.
Transmission Types:
Automatic and Manual transmissions are covered, specifically for the 500 models and the variety of H1/H2 engines.
Clutch Adjustment:
Includes procedures for adjusting the clutch on 500 Manual Transmission models.
V Belt Replacement:
Detailed procedure for checking and replacing the V-belt on automatic transmission models.
Automatic Transmission Components:
Includes information pertinent to automatic transmission components, such as the V-belt.
Model Variants Impact On Dimensions:
Dimensions will vary significantly between single-seat (e.g., 500 Manual) and two-seat TRV models, as well as between different engine displacements.
Gross Vehicle Weight Rating:
Specific GVWR for each model variant is typically found within the 'General Information/Specifications' section.
Dry Weight Consideration:
Dry weight will vary by model; manual likely contains specific figures for each variant.
Safety Standards:
While specific safety ratings like NHTSA aren't directly applicable to ATVs in the same way as cars, the manual covers critical safety-related components like brakes and steering.
Braking System Maintenance:
Covers hydraulic brake system checks, pad replacement, and burnishing procedures.
Frame Integrity:
Includes checks for frame welds and overall structural integrity for safe operation.
Infotainment Systems Coverage:
This is a service manual; infotainment system details are generally not covered unless related to diagnostics of electronic components like instrument clusters.
Driver Assistance Features Coverage:
Driver assistance features are minimal on ATVs of this era. Manual coverage will focus on core vehicle controls and indicators.
Connectivity Features Coverage:
Connectivity features are not a focus of this manual; its scope is mechanical and electrical repair.
Periodic Maintenance Chart:
A comprehensive periodic maintenance chart (page 2-2) is provided, outlining recommended intervals for various service tasks.
Oil Lubricant Recommendations:
Details on gasoline, oil, and lubricant specifications are provided (page 1-6), crucial for engine longevity and performance.
Differential Lubricant:
Information on front differential and rear drive lubricant specifications and service is included (page 2-10).
Cooling System Fluids:
Specifications for the liquid cooling system coolant (if applicable per model).
Common Wear Items:
The manual's focus on maintenance for components like air filters, spark plugs, V-belts, and suspension bushings implicitly addresses common wear items in ATVs.
Troubleshooting Sections:
Dedicated troubleshooting sections for engine/transmission (3-5, 3-9, etc.) and fuel system (4-21) highlight common problem areas.
Valve Clearance Procedure:
Detailed procedures for checking and adjusting valve/tappet clearance are provided, with specific methods for 400/500/H1 and H2 models (pages 2-4 to 2-6).
Storage Preparation:
Procedures for both preparation for storage and preparation after storage are outlined (pages 1-7, 1-8).
Arctic Cat Offroad:
Arctic Cat has a long-standing history in snowmobiles and has been a significant player in the ATV market for decades, known for performance-oriented machines.
2009 Lineup Diversity:
The 2009 lineup showcases Arctic Cat's strategy of offering a diverse range of ATVs to cater to various user needs, from utility to sport-riding, across different engine capacities and configurations (e.g., TRV for two-up riding).
Manufacturing Focus:
Arctic Cat ATVs are typically manufactured with a focus on durability and performance for off-road conditions.
