Arctic Cat 2004 ATV 50 Y 6 YOUTH GREEN A2004ATA2BUSG [Parts Manual]

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This document provides comprehensive parts information for the 2004 ATV 50 Y, a green model designed for the youth ATV segment and entry-level recreational users. A brand with a significant...

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Taper: Atv

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UGS: 135739

Mots clés: 2004 50 Series 50 Y 6 YOUTH GREEN Arctic Cat ATV Powersports

Variantes de produits

Description

This document provides comprehensive parts information for the 2004 ATV 50 Y, a green model designed for the youth ATV segment and entry-level recreational users. A brand with a significant history in powersports, engineered this ATV with a focus on safety, ease of use, and reliability for younger riders aged 6 and older. Its design emphasizes essential functionality, making it a competitive option against other entry-level youth ATVs. The ATV 50 Y features a manageable power delivery, typically from a single-cylinder, air-cooled engine, and an automatic CVT transmission with forward, neutral, and reverse gears, ensuring a user-friendly experience. Safety features such as adjustable throttle limiters and full floorboards are integral to its design, aligning with recommendations for youth ATVs. This factory full parts manual serves as an indispensable resource for owners and technicians. It details all original equipment manufacturer (OEM) parts, providing crucial part numbers and exploded views for accurate identification, disassembly, and reassembly of all major vehicle systems. Coverage extends to the powertrain, chassis and suspension, brakes, electrical systems, and body components. The manual facilitates complete overhauls and routine maintenance, including information on common wear items like the V-belt and brake pads, and potential issues such as carburetor cleaning. Its high level of detail, featuring factory-quality illustrations, makes it ideal for mechanics and experienced DIYers seeking to maintain and repair the 2004 ATV 50 Y.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

ATV 50 Y

Year:

Color:

Green

Product Code:

A2004ATA2BUSG

Product Type:

Parts Manual

👋 Introduction

Market Position

Target Audience:

Youth ATV segment, entry-level riders, and recreational users.

Competitive Analysis

Competitive Landscape:

Competes with other entry-level youth ATVs from brands like Polaris, Yamaha, and Suzuki, focusing on ease of use and manageable power for younger riders.

Key Features

Vehicle Focus:

Designed as a beginner-friendly, safe, and reliable ATV for youth riders aged 6 years and older, emphasizing essential functionality over advanced features.

Manual Value Proposition:

Provides essential OEM part information for maintenance, repair, and parts sourcing, crucial for keeping this youth ATV operational and safe.

📋 Manual Details

Coverage Areas

Systems Covered:

• Accelerator System

• Air Intake System

• Battery and Starter Motor

• Cam Chain

• Canopy and Taillight Assembly

• Cargo Box and Tailgate

• Clutch System

• V-Belt Drive

• Magneto Cover

• Console and Floor Panel

• Cooling System

• Crank Balancer

• Crankshaft and Piston Assembly

• Cylinder and Cylinder Head

• Camshaft/Valve Train

• Dash Assembly

• Drive Train Components

• Engine and Exhaust System

• Frame and Related Parts

• Front Brake System

• Front Drive Gearcase

• Front Suspension System

• Gas Tank Assembly

• Gear Shifting Mechanism

• Hood and Headlight Assembly

• Magneto/Ignition System

• Oil Filter and Pump

• Rear and Parking Brake System

• Rear Suspension System

• Seat Assembly

• Secondary Drive System

• Secondary Transmission

• Shifter Mechanism

• Starter Clutch

• Steering System

• Sway Bar Assembly

• Throttle Body

• Tilt Frame Mechanism

• Transmission

• Water Pump

• Wheel and Tire Assembly

• Wiring Harness

Page Count

Estimated Page Count:

Estimated 300-500 pages (typical for comprehensive parts manuals with detailed illustrations)

Manual Type

Type:

Factory Full Parts Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Includes detailed part breakdowns for the engine, clutch, V-belt drive, transmission, front drive gearcase, and rear drive components.

Chassis And Suspension:

Covers front and rear suspension assemblies, frame components, steering system, wheels, and tires.

Brakes:

Detailed part information for both front and rear brake systems, including parking brake components.

Electrical:

Covers battery, starter motor, magneto, and the complete wiring harness.

Body And Controls:

Includes parts for the canopy, taillight, cargo box, tailgate, console, floor panel, dash, hood, headlight, seat, and throttle body.

Procedures Included

Part Identification:

Provides comprehensive identification of all original equipment manufacturer (OEM) parts with associated part numbers.

Assembly Disassembly:

Offers detailed exploded views and part listings for disassembly and reassembly of all major vehicle systems.

Overhaul:

Facilitates complete overhaul of the engine, transmission, suspension, and braking systems by listing all required components.

Technical Depth

Level Of Detail:

High - Designed for mechanics and experienced DIYers requiring precise part identification and sourcing for repairs and maintenance.

Illustrations:

Features detailed, factory-quality illustrations and exploded views for accurate part identification and placement.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Printability:

Printable

Zoom Functionality:

Zoomable

Searchability:

Searchable Text

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Required Software:

Adobe Reader, Foxit Reader, or compatible PDF viewer

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke (typical for this class, exact configuration not explicitly stated but inferred).

Displacement:

Approximately 49cc to 60cc (common for 50cc class youth ATVs).

Cooling System:

Air-cooled (typical for small displacement ATVs).

Performance

Horsepower:

Estimated 3-5 HP (typical range for this class).

Torque:

Not specified, but low-end torque is prioritized for youth riders.

Fuel System

Carburetor:

Likely a single carburetor system (specific model not listed).

Fuel Type:

Unleaded gasoline.

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition) is common.

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with V-belt drive.

Optional

Optional Transmissions:

None.

Features

Gear Selection:

Forward, Neutral, Reverse (standard on most youth ATVs for versatility).

Drive System:

Rear-wheel drive (RWD) is most common for this class, though 4WD options might exist in higher-spec models, but unlikely for a 50cc youth model.

📐 Dimensions

Exterior

Length:

Approx. 48-55 inches (typical for youth ATVs).

Width:

Approx. 30-35 inches (typical for youth ATVs).

Height:

Approx. 30-35 inches (typical for youth ATVs).

Weights

Dry Weight:

Approx. 150-200 lbs (typical for this class).

Towing Capacity:

Not typically rated or relevant for this size of youth ATV.

Cargo

Rack Capacity:

May have a small front or rear rack, with limited weight capacity.

🛡️ Safety Features

Ratings

Safety Standards:

Adheres to ATVSafety.gov recommended safety practices for youth ATVs. Designed with speed limiters and child-specific ergonomics.

Active Features

Speed Limiter:

Often features an adjustable throttle limiter screw or governor for controlled top speed.

Parking Brake:

Inclusion of a dedicated parking brake for secure storage.

Passive Features

Kill Switch:

Emergency engine shut-off switch, often tethered.

Footrests:

Full floorboards with integrated footrests for rider foot protection.

Lighting:

Headlights and taillight for visibility.

💡 Technology Features

Infotainment

Infotainment System:

None. Focus is on basic, functional operation for youth riders.

Driver Assistance

Driver Assistance Features:

None. Safety is managed through physical design and speed limitations.

Connectivity

Connectivity Options:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended every 20-30 operating hours or annually. Specific fluid type should be confirmed via a separate owner's manual or service manual.

Air Filter Maintenance:

Regular inspection and cleaning/replacement, especially in dusty conditions. Detailed procedure in the manual.

Spark Plug Replacement:

Inspect and gap regularly, replace as needed, typically every 100-150 operating hours.

Fluid Specifications

Engine Oil Type:

Likely SAE 10W-40 or 20W-50 API SG or higher (specifics required from owner's manual or engine specs). Check capacity in the manual.

Gear Oil Type:

Likely a GL-4 or GL-5 gear oil for the transmission and front gearcase (if applicable). Specific viscosity required.

Coolant Type:

N/A (Likely air-cooled engine).

Known Issues

Common Wear Items:

V-belt, brake pads, tires, battery, and spark plugs are common wear items on youth ATVs.

Carburetor Cleaning:

Carburetors can become gummed up if the ATV sits for extended periods; regular cleaning is important.

Throttle Limiter Adjustment:

Ensuring the throttle limiter is correctly adjusted for rider safety is critical.

📚 Vehicle History

Brand Heritage

Arctic Cat Atv History:

Arctic Cat has a long history in powersports, with a significant presence in snowmobiles and ATVs, known for robust engineering.

Model Evolution

Youth Atv Development:

The ATV 50 Y line represents Arctic Cat's commitment to the youth market, offering scaled-down, age-appropriate models.

Production

Manufacturing Location:

Likely manufactured in the USA or potentially through OEM partnerships, consistent with Arctic Cat's historical production.