Engine Displacement Variant 1:
443cc (for 500 models)
Engine Displacement Variant 2:
546cc (for 550 models)
Engine Displacement Variant 3:
695cc (for 700 models)
Engine Displacement Variant 4:
951cc (for 1000 models)
Model Variant Designation:
Mud Pro, TRV
Category:
High-performance utility and recreational ATVs
Target Audience:
Owners seeking to perform their own maintenance, repairs, and modifications; professional ATV technicians.
Competitors:
Can-Am Outlander, Polaris Sportsman, Yamaha Grizzly, Kawasaki Brute Force
Key Differentiators:
Mud-specific features (high-mounted components, snorkels, aggressive tires), powerful engine options, and Arctic Cat's reputation for ruggedness.
Manual Utility:
Empowers owners to maintain their ATVs to factory standards, saving time and money on repairs.
Information Accuracy:
Provides manufacturer-verified procedures and specifications for accurate service.
Accessibility:
Instant download allows for immediate access to critical repair information.
Models Covered:
Arctic Cat 500 Mud Pro, 550 Mud Pro, 700 Mud Pro, 1000 Mud Pro, 550 TRV, 700 TRV, 1000 TRV
Estimated Page Count:
Approximately 800-1200 pages (typical for complete workshop manuals)
Type:
Complete Workshop Service Repair Manual
Powertrain:
Engine, Transmission (CVT), Drivetrain (2WD/4WD), Differentials
Chassis:
Suspension (Front and Rear), Steering, Frame, Axles, Wheels, Tires
Electrical:
Ignition System, Lighting, Instrumentation, Battery, Charging System, Starter Motor, Wiring Diagrams, ECU
Brakes:
Hydraulic Brake System (Front and Rear Discs)
Fuel System:
Fuel Tank, Fuel Pump, Fuel Injectors, Carburetion (if applicable to specific engine variant)
Cooling System:
Radiator, Fan, Coolant Hoses, Water Pump
Exhaust System:
Exhaust Pipes, Muffler, Catalytic Converter (if equipped)
Body And Trim:
Body Panels, Fenders, Racks, Seats, Handlebars, Controls
Accessories:
Winch, Lighting upgrades, other factory options
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Valve Adjustments
Troubleshooting:
Diagnostic Procedures, Error Code interpretation, Symptom-based troubleshooting guides
Repair:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Electrical System Repairs, Brake System Overhauls
Disassembly And Assembly:
Step-by-step instructions for component removal and installation
Torque Specifications:
Detailed torque values for all critical fasteners
Specifications And Measurements:
Tolerances, clearances, and specifications for all major components
Depth:
Comprehensive, from basic maintenance to full engine and transmission overhauls, including advanced diagnostics and electrical system tracing.
Engine Type:
4-Stroke, Single-Cylinder (for 500/550/700 models), V-Twin (for 1000 models)
Bore X Stroke 500:
92.0 mm x 82.0 mm (approximate)
Bore X Stroke 550:
98.0 mm x 73.5 mm (approximate)
Bore X Stroke 700:
102.0 mm x 81.2 mm (approximate)
Bore X Stroke 1000:
92.0 mm x 71.7 mm (approximate) - V-Twin
Horsepower Estimate 500:
Approx. 35-40 HP
Horsepower Estimate 550:
Approx. 45-50 HP
Horsepower Estimate 700:
Approx. 50-55 HP
Horsepower Estimate 1000:
Approx. 75-80 HP
Induction:
Electronic Fuel Injection (EFI) for most models
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 5.25 US gallons (19.9 Liters)
Type:
Automatic Continuously Variable Transmission (CVT) with engine braking
Options:
N/A (CVT is standard)
Gear Selection:
Park, Reverse, Neutral, Low, High
Drivetrain Modes:
2WD/4WD selector, Electronic Actuated Front Differential Lock
Cvtf Fluid Type:
Arctic Cat recommends specific CVT fluid. Consult manual for exact part number (e.g., Arctic Cat XT Synthetic CVT Fluid).
Cvtf Capacity:
Refer to manual for exact capacity, typically around 1.5-2 Liters
Length:
Approx. 83.5 inches (212.1 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 47.7 inches (121.2 cm)
Wheelbase:
Approx. 50 inches (127 cm)
Dry Weight Approx:
Approx. 650-750 lbs (295-340 kg), varies by model
Ground Clearance:
Approx. 11 inches (27.9 cm) or higher for Mud Pro models
Rack Capacity Front:
Approx. 100 lbs (45 kg)
Rack Capacity Rear:
Approx. 200 lbs (90 kg)
Capacity:
1050 lbs (476 kg) or higher, depending on model and configuration
Crash Test Ratings:
N/A (ATVs typically do not undergo formal automotive crash testing like cars).
Braking System:
Hydraulic disc brakes front and rear, often with parking brake mechanism.
Engine Braking:
CVT provides effective engine braking for descents.
Rollover Protection:
ROPS (Roll Over Protection System) not standard; often an aftermarket addition. Emphasizes rider safety protocols.
Lighting:
Halogen headlights, brake light, taillight.
Display Type:
Digital gauge cluster displaying speed, RPM, odometer, trip meter, fuel level, 4WD indicator, etc.
Audio System:
N/A (typically no integrated audio system on this model series)
Traction Control:
Electronic Actuated Front Differential Lock provides enhanced traction in low-grip conditions.
Charging Port:
Often equipped with a 12V accessory outlet for charging devices.
Engine Oil Change:
Every 100 hours or annually, whichever comes first. Higher frequency recommended for severe use.
Air Filter Cleaning Inspection:
Every 25 hours or monthly. Replace if damaged.
Spark Plug Replacement:
Check every 100 hours, replace as needed.
Cvt Belt Inspection:
Inspect every 100 hours. Replace if worn or damaged.
Engine Oil Type:
SAE 10W-40 Synthetic Motorcycle/ATV Oil (API SG or higher, JASO MA)
Engine Oil Capacity 500 550 700:
Approx. 2.1 US quarts (2.0 Liters) with filter change. Check manual for exact.
Engine Oil Capacity 1000:
Approx. 2.6 US quarts (2.5 Liters) with filter change. Check manual for exact.
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Cvt Belt Wear:
Belts can wear prematurely under heavy load or aggressive riding, especially in mud. Regular inspection and replacement is key.
Overheating:
Can occur in extreme conditions, especially with mud buildup on radiators. Ensure cooling system is clean and functioning.
Electrical Connections:
Water and mud ingress can cause corrosion in electrical connectors if not properly sealed or maintained. Mud Pro models have some protection, but vigilance is still required.
Manufacturer:
Arctic Cat (Textron Specialized Vehicles)
Founding:
Founded in 1960, known for snowmobiles initially, expanding into ATVs and UTVs.
Lineage:
Arctic Cat has a history of robust utility ATVs, with the Mud Pro series evolving to cater to extreme mud riding conditions. TRV models are known for their two-up seating capability.
Mud Pro Specialization:
The Mud Pro line features elevated radiators, snorkeled intakes/exhausts, relocated electrical components, and enhanced suspension travel to tackle challenging muddy terrain.
Manufacturing Location:
USA (Thief River Falls, Minnesota)
