Arctic Cat 650 H1 TRV ATV 2008 2009 Workshop Service Manual

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This workshop service manual covers the 650 H1 TRV models from the 2008 and 2009 production years. Designed as a robust two-up All-Terrain Vehicle (ATV), the 650 H1 TRV is...

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Taper: Atv

Distributeur:

UGS: 69443

Mots clés: 2008 2009 650 H1 TRV Arctic Cat ATV Misc Powersports

Variantes de produits

Description

This workshop service manual covers the 650 H1 TRV models from the 2008 and 2009 production years. Designed as a robust two-up All-Terrain Vehicle (ATV), the 650 H1 TRV is powered by a dependable 650cc H1 V-twin engine, renowned for its reliable performance and ample power for both recreational riding and utility tasks. Its engineering emphasizes durability and capability, featuring a Continuously Variable Transmission (CVT) with selectable 2WD/4WD drive modes and a locking front differential, making it well-suited for various terrains and tandem excursions. The TRV designation highlights its focus on comfortable two-person operation, with dedicated passenger seating and footrests, solidifying its position as a capable option in the competitive ATV market. This comprehensive English-language manual provides detailed guidance for the maintenance, repair, and troubleshooting of your 650 H1 TRV. It covers all essential vehicle systems, including the engine, fuel, ignition, cooling, transmission, drivetrain, suspension, steering, brakes, and electrical systems. Within its 424 pages, you will find step-by-step procedures for routine maintenance, component disassembly and reassembly, diagnostic charts for common issues, and critical technical specifications. This resource is an indispensable tool for owners and technicians seeking to ensure optimal performance, longevity, and safety of the vehicle through accurate and thorough service practices.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

650 H1 TRV

Year:

2008, 2009

Codes

Vehicle Platform:

Transmission Type Code:

CVT (Continuously Variable Transmission)

👋 Introduction

Market Position

Segment:

Two-Up ATV (All-Terrain Vehicle)

Target Audience:

Recreational riders, utility users, and those seeking a capable ATV for two-person excursions.

Competitive Analysis

Competitors:

Polaris Sportsman Touring, Can-Am Outlander Max, Honda Rancher AT, Yamaha Grizzly

Key Features

Two Up Capability:

Designed for comfortable tandem riding with dedicated passenger seat and footrests.

Engine Power:

Robust 650cc H1 engine providing ample power for various terrains and loads.

Utility Focus:

Equipped for utility tasks with sturdy racks and towing capabilities.

Durability:

Arctic Cat's reputation for building rugged and reliable ATVs.

📋 Manual Details

Coverage Areas

Covered Systems:

Engine, Fuel System, Ignition System, Cooling System, Transmission, Drivetrain (Front & Rear Differentials, Driveshafts), Suspension (Front & Rear), Steering, Brakes, Electrical System (Wiring Diagrams, Lighting, Accessories), Chassis, Bodywork, Troubleshooting, Maintenance

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine:

Detailed specifications, disassembly, assembly, inspection, and repair procedures for the 650cc H1 engine.

Fuel System:

Includes fuel injection system components, fuel pump, injectors, throttle body, and fuel tank servicing.

Cooling System:

Radiator, coolant flow, fan operation, thermostat, and coolant pressure testing.

Transmission Drivetrain:

CVT operation, belt inspection and replacement, clutch service, front and rear differential maintenance and repair, driveshaft and U-joint service.

Suspension Steering:

Front and rear suspension component inspection, replacement, alignment procedures, steering system maintenance, tie rod ends, and steering rack.

Brakes:

Brake caliper, master cylinder, brake lines, brake fluid, brake pad replacement, rotor inspection, and bleeding procedures.

Electrical System:

Comprehensive wiring diagrams, battery service, charging system, starter motor, lighting system, ignition system troubleshooting, and accessory wiring.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, lubrication points, valve clearance checks.

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common issues across all major systems.

Component Repair:

Detailed step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major components.

Technical Depth

Depth Of Coverage:

Covers everything from basic rider-level maintenance and fluid checks to in-depth engine rebuilds, electrical system diagnostics, and complete drivetrain overhauls. Includes specifications for torque values, clearances, and tolerances.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, optimized for clarity and readability when printed.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke, SOHC, V-Twin

Displacement:

641.9 cc

Bore X Stroke:

80 mm x 63 mm

Cooling System:

Liquid-Cooled

Performance

Horsepower Estimated:

Approximately 48-50 HP (estimated at flywheel)

Torque Estimated:

Approximately 40-42 lb-ft (estimated at flywheel)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Ignition System

Ignition Type:

Electronic Ignition

🔧 Transmission

Standard

Transmission Type:

CVT Automatic

Drive Modes:

2WD/4WD with front differential lock

Features

Gear Selection:

High, Low, Neutral, Reverse, Park

Clutch Type:

CVT Drive and Driven Clutches

Transmission Fluid Type:

Refer to manual for specific Arctic Cat CVT fluid or equivalent.

📐 Dimensions

Exterior

Length:

Approx. 97.5 inches (2476 mm)

Width:

Approx. 47.4 inches (1204 mm)

Height:

Approx. 49.1 inches (1247 mm)

Weights

Dry Weight:

Approx. 662 lbs (300 kg)

Not specified, refer to vehicle's VIN plate or manual.

Cargo

Front Rack Capacity:

Approx. 100 lbs (45 kg)

Rear Rack Capacity:

Approx. 200 lbs (90 kg)

Towing

Towing Capacity:

Approx. 1050 lbs (476 kg)

Wheelbase

Wheelbase:

Approx. 50 inches (1270 mm)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (ATVs are not typically rated by standard automotive safety organizations like NHTSA/IIHS).

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear)

4Wd Engagement:

On-demand 4WD with front differential lock for enhanced traction.

Passive Features

Seating:

Two-up seating with dedicated passenger seat, grab handles, and footrests.

Lighting:

Dual halogen headlights, taillight, and brake light for visibility.

💡 Technology Features

Infotainment

Instrument Panel:

Digital gauge cluster displaying speedometer, odometer, trip meter, fuel level, 4WD indicator, and engine warning lights.

Driver Assistance

Traction Control:

Manual 4WD engagement with front differential lock for enhanced traction management.

Connectivity

Charging Port:

Typically includes a 12V accessory outlet for charging devices.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 30-40 operating hours or annually. Refer to manual for specific mileage.

Air Filter Cleaning Replacement:

Inspect every 10-15 operating hours, clean as needed, replace annually or as required by operating conditions.

Spark Plug Replacement:

Every 100 operating hours or annually.

Cv Belt Inspection:

Inspect every 20 operating hours for wear and damage. Replacement interval depends on usage.

Fluid Specifications

Engine Oil:

SAE 10W-40, API SG or higher. (e.g., Arctic Cat APV Synthetic 5W-50)

Engine Oil Capacity:

Approx. 2.4 quarts (2.3 liters) with filter change.

Coolant:

50/50 mix of ethylene glycol antifreeze and distilled water.

Brake Fluid:

DOT 4

Differential Fluid Front Rear:

Arctic Cat Xtreme Gear Lube or equivalent 80W-90 synthetic gear oil.

Known Issues

Cvt Belt Wear:

Premature belt wear or slippage can occur with aggressive riding or improper maintenance.

Electrical Connector Corrosion:

In wet or muddy conditions, electrical connectors can be susceptible to corrosion, leading to intermittent issues.

Suspension Component Wear:

Bushings and ball joints can wear over time, especially with heavy use or improper lubrication.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat Inc. (part of Textron Specialized Vehicles)

Atv Development:

Arctic Cat has a long history in powersports, transitioning from snowmobiles to ATVs and UTVs.

Model Evolution

Trv Lineup:

The TRV (Touring/Recreational Vehicle) designation signifies Arctic Cat's commitment to the two-up ATV market.

H1 Engine:

The H1 engine platform, introduced in the mid-2000s, became a workhorse for Arctic Cat, known for its V-twin configuration and reliability.

Production

Production Years:

2008-2009

Manufacturing Location:

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for this exact model are not widely documented, Arctic Cat ATVs generally received positive reviews for their utility and performance in their class during this period.