🏷️ Basic Information

Make:

Arctic Cat

Model:

650 V-Twin 4x4 FIS SE

Year:

2004

Chassis Code:

A2004ISR4BNAA

Trim Level:

SE (Special Edition)

Color Code:

CAT GREEN

Product Code:

A2004ISR4BNAA

👋 Introduction

Category:

All-Terrain Vehicle (ATV)

Target Audience:

Recreational riders, hunters, farmers, and utility users seeking a robust 4x4 ATV.

Competitors:

Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander, Kawasaki Prairie.

Engine Configuration:

V-twin engine, known for its power and torque delivery.

Drivetrain:

4x4 capability with Electronic Fuel Injection (EFI) for improved throttle response and starting.

Suspension:

Independent Front and Rear Suspension (IFS) for better handling and ride comfort over varied terrain.

Special Edition:

SE (Special Edition) trim typically includes cosmetic upgrades and possibly enhanced features over base models.

📋 Manual Details

Manual Type:

Factory Parts Manual

Language:

English

Format:

PDF Download

Availability:

Instant Download

Page Count Estimated:

N/A (Digital PDF, typically hundreds of pages of content)

📖 Manual Coverage

Engine Overhaul:

Disassembly and assembly of engine components, including crankshaft, pistons, cylinder, cylinder head, camshaft, valves, cam chain, timing, magneto, water pump, oil filter/pump.

Drivetrain Components:

Covers primary drive, secondary drive, secondary transmission, drive train assembly, front drive gearcase.

Suspension Steering:

Front suspension, rear suspension, steering system, sway bar.

Braking System:

Front brake, rear brake, parking brake.

Fuel And Air:

Air intake system, throttle body, gas tank.

Cooling System:

Cooling system components, water pump.

Electrical System:

Battery and starter motor, magneto, wiring harness.

Body And Chassis:

Frame and related parts, canopy and taillight, cargo box and tailgate, dash, floor panel, hood and headlight, tilt frame.

Clutch And Transmission:

Clutch system, V-belt drive, secondary drive, secondary transmission, gear shifting mechanism, shifter.

Exhaust System:

Engine and exhaust system components.

Wheels And Tires:

Wheel and tire components.

Disassembly Assembly:

Detailed instructions for dismantling and reassembling virtually all major vehicle components.

Parts Identification:

Comprehensive parts lists with diagrams for identifying and ordering correct replacement parts.

Troubleshooting:

While primarily a parts manual, the detailed diagrams and component breakdown implicitly support troubleshooting by identifying specific parts.

Maintenance Procedures:

Provides the necessary part information for performing scheduled maintenance and repairs.

Depth Level:

Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.

Illustrations:

Features detailed illustrations and exploded views for clear part identification and assembly guidance.

Part Numbering:

Includes OEM part numbers for precise ordering and replacement.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content for quick information retrieval.

Zoom Capability:

Zoomable for detailed examination of illustrations and text.

Printability:

Printable pages for physical reference.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Required Software:

Adobe Reader, Foxit Reader, or any compatible PDF reader.

⚙️ Engine Specifications

Engine Type:

V-twin, liquid-cooled, 4-stroke

Displacement:

635 cc (approximately)

Bore X Stroke:

Not explicitly stated in product description, but typical for this class of engine.

Valve Train:

SOHC (Single Overhead Camshaft), 4 valves per cylinder (typical for V-twin designs of this era).

Horsepower:

Estimated 45-50 HP (based on general knowledge of Arctic Cat 650 engines of this era).

Torque:

Not explicitly stated, but V-twin configuration suggests strong low-end torque.

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Cooling Method:

Liquid-cooled with radiator and fan

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD / 4WD selectable, with Front Differential Lock (FIS - Full Information System, likely referring to the electronic engagement).

Gear Reduction:

High and Low range, Reverse.

Clutch Type:

CVT drive and driven clutches with V-belt.

Final Drive:

Shaft drive to front and rear differentials.

📐 Dimensions

Length:

Not specified, but typically around 80-85 inches for ATVs of this class.

Width:

Not specified, but typically around 45-48 inches.

Height:

Not specified, but typically around 45-50 inches.

Cargo Rack Capacity Front:

Not specified, but typical front rack capacity is around 50 lbs.

Cargo Rack Capacity Rear:

Not specified, but typical rear rack capacity is around 100 lbs.

Dry Weight:

Not specified, but estimated around 550-600 lbs.

Towing Capacity:

Not specified, but typically around 1000-1200 lbs for ATVs of this size.

Front Tire Size:

Not specified, but commonly 25x8-12 or similar.

Rear Tire Size:

Not specified, but commonly 25x10-12 or similar.

Wheelbase:

Not specified, but typically around 50 inches.

🛡️ Safety Features

Crash Safety:

N/A (ATVs typically do not undergo standardized crash testing like passenger vehicles).

Braking System:

Hydraulic disc brakes front and rear for strong stopping power.

Parking Brake:

Integrated into rear brake system.

4Wd Engagement:

Electronic 4WD engagement with possible differential lock for enhanced traction.

Operator Safety:

Handlebar controls, footwells with heel guards, and integrated grab bars for rider security.

Lighting:

Halogen headlights, taillight, and brake light for visibility.

💡 Technology Features

Infotainment System:

Basic instrumentation panel (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment system.

Traction Control:

Electronic 4WD engagement and potentially a limited-slip front differential (FIS system). No advanced electronic stability control or traction control systems as found in modern vehicles.

Connectivity Features:

None beyond basic electrical system for lights and ignition.

🔧 Maintenance

Oil Change Engine:

Typically every 100 hours or 1 year (refer to full service manual for exact intervals).

Air Filter Cleaning:

Check and clean as needed, especially in dusty conditions (refer to full service manual).

Spark Plug Replacement:

Typically every 1000-2000 hours or 2 years.

Coolant Flush:

Every 2 years or 200 hours.

Clutch Belt Inspection:

Regular inspection for wear and damage, replacement as needed (dependent on usage).

Engine Oil Type:

SAE 10W-40 Synthetic motorcycle/ATV oil (meeting API SG or higher specifications).

Engine Oil Capacity:

Approximately 2.8 US quarts (2.65 liters) with filter change.

Coolant Type:

Ethylene glycol based antifreeze (50/50 mix with distilled water).

Front Gearcase Oil:

SAE 80W-90 Hypoid Gear Oil (API GL-5).

Rear Differential Oil:

SAE 80W-90 Hypoid Gear Oil (API GL-5).

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Efi Problems:

EFI systems can sometimes develop issues with fuel pump, injectors, or sensors; proper diagnostics are key.

Cv Boots:

CV joint boots are prone to tearing from impacts or wear, leading to contamination and joint failure.

Suspension Wear:

Like any ATV, suspension bushings and ball joints can wear over time, affecting handling.

Belt Slippage:

Improper belt tension or wear can lead to slippage and reduced power transfer.

📚 Vehicle History

Manufacturer Origin:

Arctic Cat (Textron Off Road) is an American manufacturer with a long history in snowmobiles and off-road vehicles.

Development:

The 650 V-Twin was a significant model for Arctic Cat, featuring a powerful V-twin engine and advanced (for its time) EFI and 4WD systems. It was a strong contender in the premium utility ATV market.

Predecessors:

Arctic Cat had previous models, but the 650 V-twin marked a step up in engine size and technology.

Production Years:

The 650 V-Twin was produced for several years, with variations and updates. The 2004 model is part of this generation.

🏆 Awards & Recognition

Atv Reviews 2004:

While specific awards for the 2004 model aren't readily available, the Arctic Cat 650 V-Twin was generally well-regarded by ATV publications for its power and capability in its class at the time of release.