This workshop repair service manual covers Arctic Cat snowmobiles manufactured between 1990 and 1998. Arctic Cat has a heritage of producing performance-oriented snowmobiles, and this era saw significant advancements in engine technology, suspension design, and chassis ergonomics. The manual provides comprehensive coverage for a wide range of models, including the Prowler, Cougar, Panther, EXT, Z, ZL, ZR, and Powder Special series, encompassing engine sizes from 440cc to 600cc, with both carbureted and EFI variants. These snowmobiles are known for their engineering quality and reliability, offering a robust platform for various riding conditions.
This manual is designed to assist Arctic Cat snowmobile owners, DIY mechanics, and professional repair shops in maintaining and repairing their vehicles. It offers factory-level, comprehensive diagnostic, repair, and maintenance information, including step-by-step procedures, detailed illustrations, diagrams, and critical specifications. Key areas covered include general information, troubleshooting, lubrication, routine maintenance, tune-up procedures, engine systems, fuel and exhaust systems, electrical systems, oil injection, cooling, drive systems, brakes, suspension, steering, and off-season storage. The manual's detailed substeps and extensive wiring diagrams empower users to perform complex repairs and ensure the optimal performance and longevity of their snowmobile.
Product Type:
Snowmobile Service Repair Manual
Product Name:
Arctic Cat Snowmobile 1990-1998 Service Repair Manual PDF Download
Applicable Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Engine Codes Indicated:
Various, dependent on specific model and year (e.g., Z440, EXT550, ZR580 EFI)
Target Audience:
Arctic Cat snowmobile owners, DIY mechanics, repair shops
Value Proposition:
Save significant money on repair bills, empower owners to perform maintenance and repairs, ensure optimal performance and longevity of the snowmobile
Advantage:
Comprehensive coverage for a wide range of models and years, detailed factory-level information, readily available digital format for instant access
Features:
Complete and intact, no missing/corrupt parts, professional quality, easy-to-follow directions, diagnostic tools, hundreds of pages of diagrams
Models Covered:
Prowler, Cougar, Panther 440, Panther 550, EXT 550, EXT 580, EXT 580 EFI, EXT 600, Z 440, ZL 440, ZR 440, ZR 580, ZR 580 EFI, ZR 600, ZR 600 EFI, ZRT 600, Powder Special, Powder Special EFI, Powder Extreme
Engine Types Covered:
All engine types, including 440cc, 550cc, 580cc, 600cc, and EFI variants
Transmission Types Covered:
All transmission types
Estimated Page Count:
Hundreds of pages (actual count not specified but implied by comprehensive coverage)
Type:
Workshop Repair Service Manual
Origin:
Original Manufacturer / Factory Manual
Delivery Method:
Instant Download
Major Systems:
General Information, Troubleshooting, Lubrication, Maintenance, Tune-up, Engine, Fuel System, Exhaust Systems, Electrical Systems, Oil Injection Systems, Cooling Systems, Recoil Systems, Drive Systems, Brake, Driven Shaft, Dropcase, Driveshaft, Front Suspension, Steering, Track & Rear Suspension, Off-season Storage, Wiring Diagrams
Repair Procedures:
Step-by-step repair procedures, disassembly, assembly, cleaning, reinstalling procedures
Maintenance Procedures:
Comprehensive maintenance, routine service, tune-up procedures, lubrication, off-season storage
Troubleshooting:
Detailed troubleshooting guides for diagnosing and repairing problems
Depth:
Complete diagnostic, repair, and maintenance information as used by professional technicians; detailed substeps expand on repair procedure information
Visuals:
Hundreds of pages of diagrams, detailed illustrations, drawings, and photos; enlarged inset helps identify and examine parts in detail
Information Type:
Critical specifications, notes, cautions, and warnings pinpoint critical information
Electrical Coverage:
Detailed information on diagnosing and repairing electrical systems, combined with detailed wiring diagrams
Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT capability
Binding:
Digital Download (no physical binding)
Paper Type:
N/A (Digital format)
Engine Family:
Two-stroke, carbureted and EFI variants (specific details vary by model)
Horsepower Range:
Estimated 70-120+ HP depending on model and engine size (e.g., 440cc, 550cc, 580cc, 600cc)
Torque Characteristics:
Detailed specifications within the manual for each engine variant
Fuel Delivery:
Carbureted and Electronic Fuel Injection (EFI) systems covered
Fuel Type:
Gasoline (specified in manual for each model)
Oil Injection:
Detailed coverage of oil injection systems for lubrication
Type:
CVT (Continuously Variable Transmission) with a forward/neutral/reverse gearbox
Gearing:
Manual adjustment and maintenance procedures for drive and driven clutch components
Drive System:
Chain drive, belt drive (specifics vary by model)
Lubrication:
Specifications for gearcase oil and lubrication points
General Configuration:
Various chassis designs across the model range, typically with a single rider or two-rider seating configuration
Track Dimensions:
Varied track lengths and widths depending on model and intended use (e.g., trail, mountain, utility)
Dry Weight:
Varies significantly by model, typically ranging from 400-600 lbs (refer to specific model data within the manual)
General Safety Guidelines:
Manual includes safety precautions and warnings related to operation and maintenance
Braking System:
Hydraulic disc brakes, front and rear (detailed service procedures included)
Ignition Safety:
Kill switch operation and maintenance
Dashboard:
Basic instrumentation including speedometer, tachometer, odometer, fuel gauge, and warning lights (details specific to model)
Efi Systems:
Coverage for EFI systems on relevant models, including diagnostic procedures and component testing.
Wiring Diagrams:
Extensive wiring diagrams are included for the electrical system, aiding in diagnosis and repair.
General Maintenance:
The manual details recommended service intervals for various components, including engine tune-ups, lubrication, track adjustment, and brake checks.
Engine Oil:
Specific 2-stroke oil recommendations (e.g., Arctic Cat APV Synthetic, or equivalent API-TC certified oil) and mixing ratios
Gearcase Oil:
Specific gearcase lubricant specifications (e.g., Arctic Cat Gearcase Lube, or GL-4 80W-90)
Coolant:
For liquid-cooled models, specific coolant type and mixture ratios will be detailed
Common Wear Items:
The manual would likely address maintenance for wear items such as drive belts, carbides, wear bars, suspension bushings, and idler wheels.
Tune Up Procedures:
Spark plug inspection/replacement, carburetor adjustments (or EFI system checks), air filter cleaning/replacement, fuel system cleaning, clutch inspection.
Manufacturer:
Arctic Cat Inc.
Heritage Focus:
Known for performance-oriented snowmobiles with innovative designs
Development Period:
The 1990-1998 era saw significant advancements in engine technology, suspension design, and chassis ergonomics for Arctic Cat snowmobiles.
Manufacturing Location:
USA (Minnesota)
Industry Standing:
Arctic Cat snowmobiles from this era were generally well-regarded for their performance and reliability within their respective segments.
Manual Quality:
Professional Quality, highly detailed, used in local service/repair shops
