Applicable Models:
Prowler, Cougar, El Tigre, Z, ZR, EXT, Panther, Powder Extreme
Applicable Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Estimated Page Count:
Extensive (specific number not provided, described as 'complete' and 'large files')
Manual Type:
Service Repair Workshop Manual
File Format:
Adobe Acrobat PDF
Delivery Method:
Instant Digital Download
Compatibility:
PC and Mac
Engine:
Detailed engine repair, overhaul, and tuning
General Information:
Vehicle identification, specifications, shop safety, torque values
Drivetrain:
Clutch, drive belts, chaincase, jackshaft, primary/secondary clutch service
Chassis:
Frame, tunnel, body panels, running boards
Lighting:
Headlights, taillights, wiring diagrams
Steering:
Handlebars, steering post, tie rods, skis
Seats System:
Seat mounting, upholstery care
Clutch:
Primary and secondary clutch service, calibration, and maintenance
Suspension:
Front and rear suspension systems, shock absorbers, springs, travel adjustments
Locks:
Ignition lock, seat latch (if applicable)
Brakes:
Brake system inspection, repair, hydraulic lines, master cylinder, caliper
Lubrication:
Lubrication points, fluid types, capacities, grease specifications
Electrical:
Complete electrical system troubleshooting, wiring diagrams, starter, ignition system, lighting
Fuel System:
Carburetor service and adjustment, fuel pump, fuel lines, fuel tank
Battery:
Battery testing, charging, installation, specifications
Maintenance:
Routine maintenance, oil changes, filter replacements, chain lubrication, spark plug checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Step-by-step repair instructions for all major components
Overhaul:
Complete engine and transmission overhaul procedures
Adjustment:
Carburetor, brake, clutch, and suspension adjustments
Wiring Diagrams:
Detailed electrical system wiring schematics
Depth Of Coverage:
Comprehensive - from basic maintenance to complete engine rebuilds and electrical diagnostics
Diagnostic Information:
Includes troubleshooting guides and symptom-based diagnostics
Torque Specifications:
Provides crucial torque values for all fasteners
Component Identification:
Details on identifying individual parts and their functions
Engine Types Covered:
Various liquid-cooled and fan-cooled engines common in the specified years (e.g., 440cc, 580cc, 600cc)
Specific Hp Torque:
Not explicitly listed in product description, but covered within the manual for each specific engine variant
Carburetor Details:
Detailed information on carburetor models, jetting, and adjustments (e.g., Mikuni, Keihin)
Fuel Type:
Likely unleaded gasoline, specific octane recommendations within the manual
Ignition Type:
CDI (Capacitor Discharge Ignition), details on timing and components
Routine Maintenance:
Daily checks, weekly checks, monthly checks, annual service recommendations
Clutch Inspection:
Recommended intervals for clutch inspection and cleaning
Engine Tune Up:
Intervals for spark plug replacement, air filter cleaning/replacement, and carburetor synchronization
Engine Oil Type:
Specific oil viscosity and type (e.g., 2-stroke oil pre-mix or injection) detailed in manual
Coolant Type:
For liquid-cooled models, specific coolant mixture recommended
Chaincase Oil:
Recommended lubricant for the chaincase
Brake Fluid Type:
DOT 3 or DOT 4, depending on system requirements
Common Wear Items:
Drive belts, carbides, hyfax, shock bushings, idler wheels
Clutch Issues:
Sheave wear, roller wear, spring fatigue
Engine Performance:
Carburetor tuning, exhaust leaks, reed valve wear