Positioning:
Targeted at owners and DIY enthusiasts seeking comprehensive repair and maintenance information for a high-performance utility ATV.
Competitors:
Other high-displacement utility ATVs from brands like Polaris, Can-Am, and Yamaha of the same era.
Vehicle Features:
Powerful V-twin engine, Electronic Fuel Injection (EFI), 4x4 drivetrain, utility-focused design for work and recreation.
Manual Value:
Enables owners to perform maintenance and repairs, saving on labor costs and extending the lifespan of the vehicle. Provides professional-level detail.
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting
Secondary Coverage:
General Information, Periodic Maintenance, Engine, Transmission, Fuel System, Lubrication, Cooling System, Electrical System, Drive System, Suspension, Steering, Frame, Controls, Indicators
Type:
Service Repair Manual / Workshop Manual
File Format:
PDF Download (potentially zipped)
Engine:
Engine overhaul, cylinder, crankshaft, camshaft, conrod, piston, valves, magneto, flywheel, starter, ignition system, cooling system (radiator, coolant), lubrication system (oil viscosity, oil change), fuel system (EFI, fuel pump, air filter, intake).
Transmission Drivetrain:
Transmission overhaul, primary reduction gear, drive shaft, drive train components, clutch (primary and secondary), reverse gear, gearbox.
Chassis Suspension Steering:
Suspension (front and rear struts, swingarm, linkage), steering system (steering column, tie rods, steering knuckles), frame structure, front and rear fenders, plastics, body panels.
Electrical Controls:
Electrical system, ignition system, charging system (rectifier, stator, regulator), battery, lights (headlights, taillights), switches, indicators, error codes, troubleshooting for no spark.
Brakes Wheels Tires:
Brake system (pads, rotors), wheel hubs, tires, hydraulic systems.
Maintenance:
Periodic maintenance, tune-up procedures, fluid changes (coolant, oil), lubrication schedules, valve clearance adjustment, spark plug replacement, filter replacement.
Repair Rebuild:
Engine repair and overhaul, transmission repair, suspension component replacement, brake system service, electrical system diagnostics and repair, carburetor adjustment (for models not specifically EFI, though this is EFI), fuel injection system troubleshooting.
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation, specific troubleshooting guides for issues like 'no spark', engine performance problems, starting issues.
Installation Adjustment:
Installation and adjustment of various components, throttle cable adjustment, mixture screw adjustment (if applicable to EFI tuning), EFI system adjustments.
Depth:
Comprehensive. Covers basic maintenance to complete engine and transmission overhauls, including detailed diagrams, torque specifications, and diagnostic procedures.
Quality:
High-quality PDF, zoomable illustrations, detailed diagrams, exploded views, clear step-by-step instructions.
Searchable:
Likely searchable text within the PDF for efficient information retrieval.
Printability:
Printable on any computer and printer.
Type:
Not Applicable (Digital Download)
Type:
Not Applicable (Digital Download)
Engine Type:
Liquid-cooled, 4-stroke, V-twin
Displacement:
951cc (951 cubic centimeters)
Bore X Stroke:
Not specified in product info, but typical for this engine family is approximately 92mm x 72.5mm.
Compression Ratio:
Referenced in tags; manual would detail specific ratio.
Horsepower:
Estimated 70-80 HP (factory figures often not released, but performance is a key characteristic).
Torque:
Significant torque for pulling and utility work, specific figures would be in the manual.
System:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Pump Type:
Electric, in-tank or external (manual would specify)
Cooling Method:
Liquid-cooled
Radiator Fan:
Electric cooling fan (standard on high-performance ATVs).
Oil Type Specification:
Manual specifies 'which engine oil', likely a high-quality synthetic or semi-synthetic motorcycle/ATV specific oil (e.g., SAE 10W-40 or 20W-50).
Oil Capacity:
Manual would contain exact capacity for oil change and filter change.
Length:
Referenced in tags as a dimension; manual would provide exact length.
Width:
Referenced in tags as a dimension; manual would provide exact width.
Dry Weight:
Typically around 700-750 lbs for this class of ATV; manual would specify.
Curb Weight:
Manual would provide curb weight including all necessary fluids.
Towing Capacity:
Utility ATVs often have towing capacities; manual would detail this.
Rack Capacity Front:
Utility ATVs are designed with front rack capacity; manual would provide specification.
Rack Capacity Rear:
Utility ATVs are designed with rear rack capacity; manual would provide specification.
Rollover Protection:
Not standard; ATVs require careful operation. Manual would cover safe operating procedures.
Braking System:
Hydraulic disc brakes front and rear.
4Wd Engagement:
Selectable 4WD with front differential lock (likely electronic actuator).
Lighting:
Dual headlights, taillight/brake light.
Instrumentation:
Includes indicators for 4WD, fuel level, etc. (detailed in manual).
Oil Change:
Referenced in tags ('change coolant'). Specific intervals for oil, filter, and coolant changes would be detailed in the manual, typically every few hundred miles or annually.
Air Filter:
Regular inspection and cleaning/replacement of the air filter would be a scheduled maintenance item.
Spark Plugs:
Spark plug inspection and replacement intervals would be specified.
Engine Oil Viscosity:
Referenced in tags ('which engine oil', 'viscosity'). Likely SAE 10W-40 or 20W-50.
Coolant Type:
Referenced in tags ('change coolant'). Typically a 50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid Type:
Likely DOT 3 or DOT 4 hydraulic brake fluid; manual would specify.
Gear Oil Front Differential:
Specific gear oil and capacity for front differential would be detailed.
Gear Oil Rear Differential:
Specific gear oil and capacity for rear differential would be detailed.
Common Problems:
Referenced in tags ('problems', 'trouble', 'fix', 'no spark', 'problem'). Typical issues for ATVs of this era might include starter issues, electrical connections, fuel delivery problems, or drive belt wear.
Troubleshooting Focus:
Manual specifically highlights 'troubleshooting' and 'how to fix your problems immediately', indicating coverage of common malfunctions.
