Arctic-Cat ZRT 800 2000 Service Repair Workshop Manual

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Taper: Snowmobile

Distributeur:

UGS: 104122

Mots clés: 2000 Arctic Cat Powersports Snowmobile Snowmobiles ZRT 800 ZRT Models

Variantes de produits

Description

The Arctic Cat ZRT 800 is a high-performance snowmobile from the year 2000, known for its powerful 794cc liquid-cooled, two-stroke twin-cylinder engine. This model was part of Arctic Cat's esteemed ZRT series, which was recognized for delivering sporty handling and robust power. Engineered with a focus on performance, the ZRT 800 embodies the brand's heritage in snowmobile manufacturing, offering an exhilarating riding experience. Its design and capabilities made it a notable contender in its class during its production era. This comprehensive Service Repair Workshop Manual provides detailed information for the Arctic Cat ZRT 800 snowmobile. It covers all major topics, including step-by-step instructions, diagrams, illustrations, and wiring schematics, offering dealer-level repair and service information. The manual is designed to assist owners with basic mechanical skills and independent service professionals in performing routine maintenance, troubleshooting complex issues, and executing detailed repairs. Key areas covered include engine, fuel systems, electrical systems, chassis, drive train, and suspension, ensuring users can effectively maintain and repair their vehicle.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

ZRT 800

Year:

Vehicle Type:

Snowmobile

👋 Introduction

Market Position

Target Audience:

Owners with basic mechanical skills and independent service professionals.

Competitive Analysis

Value Proposition:

Provides dealer-level repair information at a fraction of the cost of professional labor, enabling DIY savings.

Key Features

Content Style:

Accurate, clear, and concise text supported by diagrams and illustrations.

Preparedness:

Enables owners to be better informed and more knowledgeable when discussing repairs with technicians.

Self Sufficiency:

Empowers owners to perform common maintenance and repairs, such as oil changes and spark plug replacements.

📋 Manual Details

Coverage

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

Page Count:

Not specified, but described as comprehensive

Coverage Areas:

All major topics, step-by-step instructions, diagrams, illustrations, wiring schematics, specifications

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of engine operation, disassembly, assembly, and tuning.

Engine Related Items:

Covers components directly linked to the engine, such as cooling systems, lubrication, and mounts.

Fuel Systems:

Includes carburetor tuning, fuel pump operation, fuel line maintenance, and fuel tank servicing.

Engine Electrical Systems:

Details ignition system, stator, CDI unit, starter motor, and related wiring.

Chassis Electrical Systems:

Encompasses lighting, instrumentation, switches, and the overall electrical harness.

Steering And Body:

Covers handlebar assembly, steering linkage, skis, body panels, and seat servicing.

Drive Train System:

Includes clutch (primary and secondary) inspection, adjustment, and replacement, as well as chaincase servicing.

Brake Systems:

Details brake caliper, master cylinder, brake fluid, and brake disc servicing and bleeding procedures.

Track Rear Suspension:

Covers track condition, idler wheels, bogie wheels, suspension arms, shock absorbers, and spring adjustments.

Procedures Included

Maintenance:

Step-by-step guides for routine maintenance tasks like oil changes, lubrication, and inspections.

Troubleshooting:

Diagnostic procedures for identifying and resolving common and complex issues.

Repair:

Detailed instructions for component disassembly, cleaning, inspection, repair, and reassembly.

Diagnostics:

Guidance on interpreting symptoms and using diagnostic techniques to pinpoint faults.

Wiring Schematics:

Comprehensive wiring diagrams for electrical system diagnosis and repair.

Clutch Calibration:

Detailed procedures for clutch weights, spring tensions, and helix angles for optimal performance tuning.

Technical Depth

Depth:

Complete repair and service instructions equivalent to dealer-level information.

Rebuild Procedures:

Includes complete engine rebuild procedures, including piston replacement, ring installation, and bearing services.

📊 Manual Specifications

File Attributes

File Format:

PDF (Portable Document Format)

Print Quality:

Printable, allowing users to print specific pages for workshop use.

Searchability:

Likely searchable text within the PDF for quick information retrieval.

Compatibility:

Compatible with all versions of Windows and Mac operating systems.

Reader Requirement:

Requires Adobe PDF Reader or compatible software.

Download Speed:

Advertised as 'Speed Download'.

Binding Type

Binding:

Digital download (PDF), therefore no physical binding.

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-Stroke, Twin Cylinder, Reed Valve

Displacement:

794cc (48.45 cu. in.)

Bore X Stroke:

73.0 mm x 94.0 mm (2.87 in. x 3.70 in.)

Cooling System:

Liquid-Cooled

Ignition System:

Electronic CDI (Capacitor Discharge Ignition).

Performance

Horsepower Estimated:

Approximately 130-140 HP (specific factory rating may vary slightly).

Fuel System

Carburetors:

Dual Mikuni VM Series (e.g., VM38 or similar sizes).

Fuel Type:

Unleaded gasoline (typically 87-91 octane).

Oil Mixture:

Premix (two-stroke oil mixed with gasoline) or Oil Injection System.

🔧 Transmission

Drive System

Clutch System:

Arctic Cat "Drive Clutch" (CVT type) and "Driven Clutch" (CVT type).

Drive Belt:

CVT Drive Belt (specific part number crucial for replacement).

Chaincase:

Chain-driven forward, neutral, reverse (if equipped) or forward/reverse gear system, requiring specific gear oil.

Features

Engagement Speed:

The manual would detail optimal engagement speeds for the drive clutch.

📐 Dimensions

Exterior

Length Approximate:

Typically around 110-115 inches (279-292 cm).

Width Approximate:

Typically around 46-48 inches (117-122 cm).

Weights

Dry Weight Approximate:

Around 450-500 lbs (204-227 kg), depending on configuration.

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brake, typically operated by a handlebar lever.

Passive Features

Kill Switch:

Essential safety feature to shut off the engine immediately.

Throttle Safety Restraint:

Mechanism to prevent unintentional throttle application.

💡 Technology Features

Infotainment

Instrumentation:

Digital/analog gauges for speedometer, tachometer, coolant temperature, fuel level, and warning lights.

Driver Assistance

None:

Minimal driver assistance technology compared to modern vehicles; relies on rider input and control.

🔧 Maintenance

Service Intervals

Oil Change:

The manual would specify intervals for checking/changing chaincase oil and potentially lubricating suspension components.

Clutch Inspection:

Regular inspection of drive and driven clutches for wear on buttons, rollers, and sheave surfaces.

Spark Plugs:

Recommended replacement intervals based on mileage or operating hours, along with correct gap specification.

Fluid Specifications

Chaincase Oil:

Specific gear oil type and viscosity (e.g., SAE 80W-90 GL-4 or GL-5, or specialized Arctic Cat chaincase oil).

Coolant:

Type of antifreeze/coolant mixture (e.g., ethylene glycol based with corrosion inhibitors).

Brake Fluid:

DOT 3 or DOT 4 brake fluid is typically specified.

Known Issues

Clutch Wear:

Common issue in high-performance sleds; requires regular inspection and maintenance of clutch components.

Suspension Bushings:

Wear in suspension bushings can lead to handling issues and premature component failure.

Exhaust Leaks:

Potential for exhaust gaskets or pipes to develop leaks, affecting performance and emissions.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat Inc. is a well-established American manufacturer of snowmobiles and ATVs.

Model Evolution

Zrt Series:

The ZRT series was known for its performance-oriented, twin-cylinder engines and sporty handling.

Production

Production Era:

The ZRT 800 model was part of Arctic Cat's high-performance lineup during the late 1990s and early 2000s.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The ZRT 800 was generally well-regarded for its power and performance within its class during its production run.