Target Audience:
Arctic Cat ZRT 800 snowmobile owners seeking to perform maintenance, repairs, and diagnostics.
Advantage:
Provides factory-level expertise and detailed procedures, enabling owners to perform repairs previously reserved for dealerships.
Benefit 1:
Empowers owners with factory-trained knowledge for self-sufficiency in maintenance and repairs.
Benefit 2:
Cost savings through DIY repairs and proactive maintenance.
Benefit 3:
Enhanced understanding of vehicle systems, leading to better care and longevity.
Guarantee:
Customer Satisfaction Guaranteed.
Engine:
Engine assembly, disassembly, lubrication, cooling, fuel system, ignition system, starting system, exhaust system.
Drivetrain:
Clutch system (primary and secondary), drive train assembly, chain case, drive axle, sprockets.
Suspension:
Front suspension (spindles, control arms, shocks), rear suspension (articulating arm, shocks, rails), ski and track system.
Electrical:
Ignition system components, lighting system, battery, wiring diagrams, starter motor, charging system, sensors.
Body:
Chassis, body panels, seat, handlebars, controls, hood, windshield, storage compartments.
Brakes:
Brake system operation, hydraulic lines, brake caliper, brake disc, brake lever, bleeding procedures.
Maintenance:
Routine checks, lubrication, oil changes, filter replacements, coolant checks, spark plug maintenance.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, error code interpretation (if applicable), systematic problem solving.
Repair:
Component disassembly, reassembly, replacement of worn or damaged parts, adjustments.
Rebuild:
Complete engine rebuild procedures, transmission overhauls, suspension component rebuilding.
Technical Specifications:
Torque values, clearances, adjustments, timing settings, fluid capacities and specifications.
Depth:
Factory-level technical information, suitable for both novice DIY mechanics and experienced technicians. Step-by-step guidance.
Visual Aid:
Hundreds of illustrations to aid in understanding and performing tasks.
Search Functionality:
Searchable PDF for quick access to specific information.
Print Functionality:
Ability to print needed pages.
Engine Type:
2-stroke, liquid-cooled twin-cylinder (typical for ZRT 800 models of this era)
Displacement:
Approximately 794cc (Note: Specific displacement can vary slightly by exact sub-model or configuration; manual would confirm).
Bore X Stroke:
Typically around 80.0 mm x 78.0 mm (Manual will provide exact figures).
Horsepower:
Estimated 135-145 HP (Specific to tune and model year; manual will detail exact specifications).
Torque:
Not explicitly stated in product info, but manual would detail torque figures for engine components and assembly.
Carburetion:
Dual Mikuni VM carburetors (typically 38mm or 40mm, manual will specify exact model).
Fuel Type:
Premium unleaded gasoline (Manual will specify octane rating requirement).
Oil System:
Autolube (oil injection system); Manual details oil type and mixture ratios.
Ignition System:
CDI (Capacitor Discharge Ignition) with electronic advance.
Cooling System:
Liquid-cooled with fan assist.
Starter Type:
Electric start and recoil starter.
Type:
CVT (Continuously Variable Transmission) with Arctic Cat ACT Diamond Drive (chaincase).
Optional Transmissions:
Not applicable for this model year; CVT was standard.
Clutch System:
Arctic Cat ACT Primary (Drive Clutch) and Arctic Cat ACT Secondary (Driven Clutch) with roller bearing design for smooth engagement and performance.
Gear Ratios:
Variable ratios provided by the CVT system. Manual will detail internal gear reduction ratios for the chaincase.
Chaincase Fluid:
Arctic Cat Gear Lube or equivalent API GL-4, SAE 80W-90 (Manual will confirm exact specification and capacity).
Length:
Varies by specific ZRT 800 configuration, but typically around 110-120 inches. Manual will provide precise measurements.
Width:
Varies by specific ZRT 800 configuration, but typically around 44-48 inches. Manual will provide precise measurements.
Height:
Varies by specific ZRT 800 configuration, but typically around 45-50 inches. Manual will provide precise measurements.
Dry Weight:
Approximately 500-550 lbs (Manual will specify exact dry weight).
Payload Capacity:
Not typically specified as a separate payload capacity, but designed for rider and moderate cargo.
Track Length:
Typically 121 inches or 136 inches depending on the specific ZRT 800 model. Manual will confirm.
Lug Height:
Typically 1.00 to 1.375 inches. Manual will specify for optimal performance.
Crash Test Ratings:
N/A (Snowmobiles are not typically subjected to the same crash testing as passenger vehicles).
Braking System:
Hydraulic disc brake system with integrated parking brake.
Throttle Control:
Thumb throttle with adjustable tension.
Lighting:
Headlights, taillight, brake light for visibility.
Kill Switch:
Engine kill switch located on the handlebars, often with a tether cord. Manual details its function and maintenance.
Instrument Cluster:
Digital/analog gauge cluster displaying speedometer, tachometer, odometer, fuel level, engine temperature, and warning lights. Manual details gauge functions.
Reverse:
Manual reverse operation (typically by engaging a lever that rotates the output shaft of the chaincase).
Accessories:
Provisions for accessories like heated grips, handguards, and cargo racks. Manual may cover installation of some accessories.
Oil Change:
As per manual recommendation based on operating hours or mileage, typically every 20-30 operating hours for engine oil. Chaincase oil annually or based on mileage/hours. (Manual will provide precise schedule).
Spark Plugs:
Inspect and clean/replace based on manufacturer recommendations, often around 100-150 operating hours. Manual will specify part numbers and gap. (e.g., NGK BR9ECS).
Clutch Maintenance:
Regular inspection of drive and driven clutches for wear on buttons, rollers, and belt. Clutch alignment checks. (Manual provides detailed procedures).
Suspension Lubrication:
Grease points on suspension components typically require lubrication annually or every 50 operating hours. Manual will identify all grease points.
Engine Oil:
Arctic Cat APV Synthetic 2-Stroke Oil or equivalent API-TC certified oil. (Manual will specify exact type and viscosity).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water. (Manual will specify capacity and type).
Belt Wear:
Vibration or improper clutch engagement can indicate belt wear or clutch issues. Proper belt tension and alignment are crucial.
Carburetor Icing:
Can occur in humid, cold conditions. Manual provides diagnostic steps and potential solutions.
Suspension Bushings:
Wear in suspension bushings can lead to poor handling and excessive play. Manual details inspection and replacement.
Manufacturer:
Arctic Cat Inc., a long-standing American manufacturer of snowmobiles, ATVs, and UTVs.
Zrt Series:
The ZRT series was known for its performance-oriented twin-cylinder engines, often featuring larger displacements and advanced suspension for its time, positioning it as a premium trail and mountain machine.
Production Era:
The ZRT 800 was a prominent model in Arctic Cat's performance lineup during the late 1990s and early 2000s.
