Target Audience:
Do-it-yourselfers and experienced mechanics seeking in-depth repair and service information.
Value Proposition:
Provides a cost-effective alternative to dealership service, offering professional-quality factory information.
Illustrations:
Includes hundreds of photos and detailed illustrations, drawings, and enlarged insets for clear procedure guidance.
Navigability:
Features a numbered table of contents for quick information retrieval and bold figure numbers for easy illustration matching.
Safety Information:
Includes notes, cautions, and warnings throughout each chapter to highlight critical information.
Engine:
Complete engine systems, including internal components, tuning, and diagnostics.
Engine Related Items:
Components directly associated with the engine, such as cooling systems, exhaust, and lubrication.
Fuel Systems:
Carburetor(s), fuel pump, fuel lines, and related components.
Engine Electrical Systems:
Ignition system, starting system, charging system, and associated wiring.
Chassis Electrical Systems:
Lighting, instrumentation, accessories, and overall chassis wiring harness.
Steering And Body:
Steering mechanism, handlebars, controls, and body panels.
Drive Train System:
Clutch, drive belts, jackshaft, chaincase, and output shafts.
Brake Systems:
Brake caliper, master cylinder, brake lines, and braking mechanisms.
Track Rear Suspension:
Track assembly, suspension components (shocks, springs, arms), and idler wheels.
Maintenance:
Routine maintenance tasks, fluid changes, lubrication, and inspections.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and complex issues, including electrical system troubleshooting.
Repair:
Step-by-step repair instructions for all covered systems, from minor adjustments to complete component overhauls.
Disassembly Reassembly:
Detailed instructions for complete disassembly and reassembly of the snowmobile and its components.
Depth:
Comprehensive, from basic do-it-yourself to experienced mechanic level, with detailed substeps and illustrations.
Compatibility:
Works under all PC-based Windows operating systems and Mac.
Printability:
Printable without any restriction, allowing users to print the entire manual or specific pages.
Binding Type:
Not applicable (digital download).
Paper Type:
Not applicable (digital download).
Engine Type:
Likely a 2-stroke, liquid-cooled, twin-cylinder engine, typical for performance snowmobiles of this era.
Displacement:
800cc (as indicated by model name).
Horsepower Estimate:
Typically in the range of 130-150 HP for this class of snowmobile, though specific figures would be in the manual.
Torque Estimate:
Specific torque figures would be detailed in the manual, critical for understanding power delivery.
Carburetion:
Likely equipped with dual Mikuni carburetors, common for this engine size and performance level. Specific model numbers (e.g., Mikuni TM40) would be in the manual.
Fuel Type:
Requires high-octane unleaded gasoline mixed with a specific 2-stroke oil. Ratios and oil specifications will be in the manual.
Type:
CVT (Continuously Variable Transmission) with Arctic Cat's 'Arctic Drive System'.
Optional Gearbox:
Not applicable for this model year and type of snowmobile; CVT is standard.
Drive Clutch:
Details on the primary clutch (e.g., Arctic AC/CAT), including spring and weight configurations for tuning.
Driven Clutch:
Details on the secondary clutch (e.g., Arctic Roller Cam), including helix angles and spring options.
Chaincase:
Information on chaincase maintenance, lubrication, and chain tension adjustments.
Overall Length:
Specific dimensions would be provided in the manual, crucial for transport and storage.
Overall Width:
Specific dimensions would be provided in the manual, crucial for trail width compatibility and storage.
Dry Weight:
Specific dry weight figures are essential for performance and handling characteristics; these will be in the manual.
Weight Distribution:
While not typically detailed in a service manual, understanding weight distribution is key to handling, which the manual's chassis information will support.
Crash Test Results:
Snowmobiles are not typically subjected to automotive-style crash testing. Safety information will focus on operational safety.
Braking System:
Hydraulic disc brake system for reliable stopping power. Manual will detail maintenance and bleeding procedures.
Throttle Control:
Thumb throttle with safety interlock mechanism. Manual will cover adjustments and cable maintenance.
Kill Switch:
Engine kill switch/lanyard stop switch for emergency shut-off. Manual will detail its operation and wiring.
Windscreen:
Provides rider protection from wind and debris. Manual will cover replacement and care.
Instrumentation:
Digital/analog gauges for speed, RPM, fuel level, and engine temperature. Manual covers their function and troubleshooting.
Reverse Gear:
Some ZRT models may have featured a mechanical reverse. Manual would detail its operation and maintenance.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, crucial for diagnosis and repair of electrical faults.
Oil Change Engine:
For 2-stroke engines, oil is mixed with fuel. The manual will specify the correct oil-to-fuel ratio and recommended oil type.
Chaincase Oil Change:
Intervals for changing chaincase lubricant (e.g., every 1,000-2,000 miles or annually) will be detailed, along with the specific lubricant type.
Spark Plug Replacement:
Recommended intervals and specific spark plug part numbers (e.g., NGK BR9ECS) will be listed.
Belt Inspection Replacement:
Critical for CVT systems. The manual will specify inspection intervals for wear and damage, and replacement guidelines.
Coolant Type:
For liquid-cooled engines, the manual will specify the type of antifreeze (e.g., ethylene glycol-based, specific mixture ratio with water).
Chaincase Lubricant:
Specific type and viscosity of lubricant for the chaincase will be provided (e.g., Arctic Cat Gear Lube, SAE 80W-90).
Brake Fluid:
Type of brake fluid required (e.g., DOT 4) will be specified for maintenance and bleeding procedures.
Clutch Wear:
Common for performance sleds of this era, the manual will provide procedures for clutch inspection, cleaning, and adjustment.
Suspension Maintenance:
Front and rear suspension components require periodic inspection for wear and proper lubrication. Manual will cover these procedures.
Engine Compression:
The manual will provide specifications for cylinder compression testing, a key diagnostic for engine health.
Arctic Cat Legacy:
Arctic Cat has a long-standing history in snowmobiling, known for performance and innovation, particularly in the late 1990s and early 2000s with their high-performance models.
Zrt Series:
The ZRT series was Arctic Cat's flagship performance line, often featuring larger displacement engines and advanced suspension systems to compete in the high-performance segment.
Manufacturing Location:
Arctic Cat snowmobiles are historically manufactured in Thief River Falls, Minnesota, USA.
