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Aston Martin DB7 V12 Vantage 1999-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB7 V12 Vantage Production Years Covered: 1999-2003 Codes Model Code Range: DB7 V12 Vantage (typically VINs starting with 'SALV...') 👋 Introduction Market...
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Aston Martin DB7 V12 Vantage 1999-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB7 V12 Vantage
Production Years Covered:
1999-2003
Codes
Model Code Range:
DB7 V12 Vantage (typically VINs starting with 'SALV...')
👋 Introduction
Market Position
Positioning:
High-performance luxury grand tourer, representing Aston Martin's pinnacle of automotive engineering for its era.
Competitive Analysis
Competitors:
Ferrari 456 GT/M, Bentley Continental GT, Porsche 911 Turbo (996), Mercedes-Benz SL (R230)
Key Features
Design Philosophy:
Elegant styling, powerful V12 performance, luxurious interior, handcrafted quality.
Value Proposition:
Provides owners and technicians with the authoritative information needed to maintain and repair this exclusive vehicle, saving on dealership costs and ensuring proper care.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, diagnostics, repair, and specifications for the Aston Martin DB7 V12 Vantage
Secondary Coverage:
Electrical systems, troubleshooting, technical features, rigging, and index/appendix
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but typical for a factory service manual)
Manual Type
Type:
Service Repair Factory Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
V12 engine (6.0L naturally aspirated), lubrication, cooling, fuel delivery, ignition, emissions control
Transmission:
Manual (e.g., Tremec T-56) and Automatic (e.g., ZF 5HP30) transmission service, repair, and specifications
Drivetrain:
Rear-wheel drive, driveshafts, differential, axle components
Suspension:
Front and rear suspension geometry, components, alignment, shock absorbers, springs
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, bleeding procedures
Steering:
Power steering system, steering rack, column, alignment
Electrical System:
Wiring diagrams, charging system, starting system, lighting, instrumentation, body electronics, ECU diagnostics
Body And Chassis:
Body panels, doors, windows, convertible top mechanisms (if applicable), chassis structure, corrosion protection
Comfort And Convenience:
HVAC system, interior trim, seats, infotainment (basic for the era), power accessories
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks and changes, spark plug replacement
Troubleshooting:
Diagnostic flowcharts, common fault identification, specific component testing
Repair:
Step-by-step repair instructions for major and minor components, including engine rebuilds, transmission overhauls, and electrical component replacement
Diagnostics:
Fault code interpretation, diagnostic tool usage, live data analysis (for the era)
Specifications:
Torque values, clearances, fluid capacities, engine parameters, electrical system voltages
Technical Depth
Depth:
Comprehensive, covering from basic preventative maintenance to advanced engine and transmission rebuilds, including detailed electrical schematics and troubleshooting guides.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Zoom Capability:
High clarity due to digital zoom on computer
Binding Type
Binding:
Electronic (PDF)
Paper Type
Paper Type:
N/A (Electronic)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V12, naturally aspirated
Displacement:
5.9 Liters (5935 cc)
Bore X Stroke:
89 mm x 79.5 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
420 bhp @ 6000 rpm
Torque:
400 lb-ft (542 Nm) @ 5000 rpm
Fuel System
Fuel Injection:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Premium Gasoline (95-98 RON / 91-93 AKI)
Engine Management
ECU:
Typically Bosch Motronic
🔧 Transmission
Standard
Type:
6-speed manual (Tremec T-56)
Optional
Type:
5-speed automatic (ZF 5HP30)
Features
Clutch Type:
Hydraulic dual-plate clutch (manual)
📐 Dimensions
Exterior
Length:
4600 mm (181.1 in)
Width:
1770 mm (69.7 in)
Height:
1270 mm (50.0 in)
Wheelbase:
2590 mm (102.0 in)
Weights
Curb Weight:
Approx. 1760 kg (3880 lbs) manual / 1810 kg (3990 lbs) automatic
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not extensively tested by modern regulatory bodies due to low production volume and era; reliant on manufacturer internal standards.
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
Three-point inertia reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Premium audio system (e.g., Linn or Bose) with CD player, possibly navigation system on later models. Basic by modern standards.
Driver Assistance
Features:
ABS, Traction Control. Limited electronic driver aids compared to contemporary vehicles.
Connectivity
Connectivity:
Minimal by modern standards. Primarily focused on vehicle operation and basic entertainment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for precise recommendation).
Major Service Interval:
Significant service at 30,000 miles or 36 months, often including spark plug replacement, coolant flush, brake fluid change.
Fluid Specifications
Engine Oil:
API SJ/SL, ACEA A3/B3/B4, Viscosity typically 0W-40 or 5W-40 Synthetic. (Verify with manual).
Coolant:
Ethylene glycol-based antifreeze (e.g., Aston Martin specified or equivalent OAT/HOAT). Capacity approx. 12.5 liters. (Verify with manual).
Brake Fluid:
DOT 4 or DOT 5.1 High-Performance Brake Fluid.
Transmission Fluid Manual:
GL-4 or GL-5 Gear Oil (e.g., 75W-90 Synthetic). Capacity approx. 1.8 liters. (Verify with manual).
Transmission Fluid Automatic:
ZF LifeguardFluid5 or equivalent. Capacity approx. 7.5 liters (dry fill). (Verify with manual).
Differential Fluid:
API GL-5 Hypoid Gear Oil, Viscosity 75W-90 or 80W-90. Capacity approx. 1.5 liters. (Verify with manual).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, catalytic converters, ignition coils, door lock actuators, window regulators.
V12 Specific Considerations:
Spark plug access can be challenging, requiring specific procedures. Early V12 engines had some minor teething issues that were addressed in later production.
📚 Vehicle History
Brand Heritage
Heritage:
Aston Martin, founded in 1913, is renowned for its luxurious sports cars and association with James Bond films, embodying British craftsmanship and performance.
Model Evolution
Evolution:
The DB7 V12 Vantage succeeded the supercharged inline-six DB7 and DB7 Volante, representing a significant performance upgrade and the introduction of Aston Martin's V12 engine into a production car.
Production
Production Period:
DB7 V12 Vantage produced from 1999 to 2003.
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England
🏆 Awards & Recognition
Recognitions
Automotive Press:
Received critical acclaim from automotive journalists for its performance, styling, and luxurious GT capabilities upon release.
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