Aston Martin Db9 2004 Workshop Service Repair Manual

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UGS: 151904

Mots clés: 2004 Aston Martin Car Cars DB Series Db9

Variantes de produits

Description

The DB9, produced from 2003/2004, is a luxury grand tourer renowned for its exquisite design, hand-built craftsmanship, and powerful 5.9-liter V12 engine. Built on an innovative VH platform, this model represented a significant advancement in engineering, offering a unique blend of performance and elegance that directly challenged established luxury automotive marques. Key features include its distinctive styling, luxurious interior materials, and a sophisticated bonded aluminum chassis, all contributing to its reputation as an iconic sports car. This comprehensive workshop service repair manual provides detailed guidance for maintaining and repairing your DB9. It covers a wide array of essential areas, including general maintenance, engine and transmission service, brake systems, electrical systems, and chassis repairs. With step-by-step instructions, troubleshooting guides, and detailed diagrams, this manual is an indispensable resource for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Aston Martin

Model:

Year:

Product Name:

Aston Martin DB9 2004 Workshop Service Repair Manual Download

Codes

Chassis Code:

VH Platform (Early Production)

👋 Introduction

Market Position

Market Position:

Luxury Grand Tourer, competing with marques like Ferrari, Bentley, and Porsche.

Competitive Analysis

Competitive Analysis:

The DB9 represented a significant step forward for Aston Martin, blending V12 performance with elegant styling and a more modern chassis, directly challenging established players in the GT segment.

Key Features

Key Features:

Hand-built craftsmanship, V12 engine, bonded aluminum chassis, elegant design, luxurious interior.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete official full factory service repair manual

Page Count

Page Count:

Hundreds of pages (exact number not specified, but implies comprehensive)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

Print Ability

Print Ability:

Fully printable, allowing users to create hard copies of specific sections or the entire manual.

Searchability

Searchability:

PDF format allows for text searching of keywords, greatly improving efficiency in finding information.

📖 Manual Coverage

Systems Covered

Covered Systems:

• General Maintenance

• Troubleshooting

• Engine Service / Repair

• Transmission Service / Repair

• Brake System

• Wiring Diagram

• Electrical System

• Suspension

• Periodic Lubrication

• Steering

• Cooling System

• Fuel Injection

• Fuel System

• Emission System

• Heater / Air Conditioning

• Engine Control System

• Chassis / Body

• Restraint System

• Interior

• Differential / Drive

• Axle

Procedures Included

Included Procedures:

• Step-by-step instructions

• Detailed substeps

• Repair procedures

• Service procedures

• Disassembly and reassembly

• Troubleshooting guides

• Electrical system diagnostics

• Component replacement

• Routine maintenance tasks

• Fluid checks and changes

Technical Depth

Technical Depth:

Comprehensive (suitable for do-it-yourselfers and experienced mechanics), including complete disassembly

Wiring Diagrams

Wiring Diagram Detail:

Detailed wiring diagrams for all vehicle electrical systems, essential for troubleshooting and repairs.

Body And Chassis

Body And Chassis Coverage:

Includes repair and maintenance procedures for the bonded aluminium chassis and composite body panels.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Printable (entirely or selected pages), high quality

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Software Requirements:

Adobe PDF Reader

Delivery Method

Delivery Method:

Instant download link on checkout page

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V12

Engine Code:

Not explicitly stated, but related to Aston Martin's V12 lineage

Displacement:

5.9 Liters (5935 cc)

Bore X Stroke:

89 mm x 79.5 mm (approx.)

Compression Ratio:

10.0:1 (approx.)

Performance

Horsepower:

450 bhp @ 6000 rpm

Torque:

420 lb-ft @ 5000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Engine Control System

Engine Control Unit (ECU) with integrated diagnostics

Emission Control:

Catalytic converters, oxygen sensors, and engine management system for emissions compliance.

Engine Maintenance

Spark Plugs:

NGK Iridium (e.g., PFR6B) - specific part numbers confirmed in manual

Oil Type:

Synthetic 5W-30 or 10W-30 (specific Aston Martin approvals often cited in manuals)

Oil Capacity:

Approx. 10.5 liters

🔧 Transmission

Standard

Transmission Type:

Touchtronic 6-Speed Automatic (Rear-Wheel Drive Transaxle)

Optional

Optional Transmission:

Manual (less common for 2004 models, but variants might exist)

Features

Transmission Features:

Paddle shifters, sport mode

Transmission Maintenance

Transmission Fluid Type:

Mercon V or equivalent (specific to the ZF 6HP26 gearbox)

📐 Dimensions

Exterior

Length:

4711 mm (185.5 in)

Width:

1864 mm (73.4 in)

Height:

1282 mm (50.5 in)

Wheelbase:

2745 mm (108.1 in)

Weights

Curb Weight:

Approx. 1775 kg (3913 lbs)

Gross Vehicle Weight Rating:

Not commonly specified for personal luxury vehicles, but covered in the manual for service.

Interior

Seating Capacity:

2+2 seating configuration (rear seats are small)

Interior Materials:

High-quality leather, wood, and aluminum trim.

🛡️ Safety Features

Ratings

Safety Ratings:

Not independently crash-tested by agencies like NHTSA or Euro NCAP for this specific model year; relies on Aston Martin's internal engineering and safety standards.

Passive Features

Passive Safety Features:

• Front airbags

• Side airbags

• Seatbelt pre-tensioners

• Anti-lock Braking System (ABS)

• Electronic Brakeforce Distribution (EBD)

• Emergency Brake Assist (EBA)

Active Features

Active Safety Features:

• Traction Control System (TCS)

• Electronic Stability Control (ESC)

💡 Technology Features

Infotainment

Infotainment System:

Typically featured a premium audio system (e.g., Bang & Olufsen or Aston Martin branded), CD player, and navigation system (optional).

Driver Assistance

Driver Assistance Features:

Limited by modern standards, primarily focused on electronic stability and traction control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.

Connectivity

Connectivity Options:

Typically relied on integrated systems, with limited Bluetooth or USB connectivity in early models.

Chassis Technology

Chassis Construction:

Bonded aluminium structure with composite body panels, designed for rigidity and light weight.

🔧 Maintenance

Service Intervals

Recommended Service Interval:

Annually or every 10,000 miles (16,000 km), whichever comes first (typical for high-performance vehicles; manual will specify)

Major Service Intervals:

Major services often at 30,000 miles or 50,000 miles, involving more extensive checks and fluid changes.

Fluid Specifications

Engine Oil Specification:

Refer to manual for exact grade and Aston Martin approval. Typically a high-quality synthetic like 5W-30 or 10W-30.

Coolant Specification:

Ethylene glycol-based, long-life coolant. Specific Aston Martin recommended type will be detailed.

Brake Fluid Specification:

DOT 4, low-viscosity, high-performance brake fluid.

Transmission Fluid Specification:

Mercon V or equivalent (for ZF 6HP26).

Differential Fluid Specification:

GL-5 synthetic gear oil (specific viscosity to be confirmed in manual).

Known Issues

Common Issues:

• Door release mechanism issues

• Coolant leaks (especially around hoses and thermostat housing)

• Infotainment system glitches (for early models)

• Wear on aluminum chassis components

• Active damping system faults (if equipped)

Filter Part Numbers

Oil Filter Part Number:

OEM Aston Martin part number or equivalent (e.g., Mann-Filter HU821X).

Air Filter Part Number:

OEM Aston Martin part number or equivalent (e.g., Mann-Filter C36002).

Lubrication

Lubrication Points:

Comprehensive coverage of all lubrication points and recommended lubricant types as per factory specifications.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Aston Martin boasts a rich history of producing iconic sports cars and grand tourers, known for their elegant styling, powerful engines, and motorsport pedigree.

Model Evolution

Model Evolution:

The DB9 marked the first car built on Aston Martin's new VH (Vertical/Horizontal) platform, a modular aluminium chassis system that would underpin subsequent Aston Martin models. It replaced the DB7 and was a significant leap in design and engineering.

Production

Production Location:

Gaydon, Warwickshire, England

Production Years:

2003/2004 - 2012

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards for the 2004 model year might be scarce, the DB9 generally received acclaim for its design and performance.