Audi 200 1990 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: 200 Year: 1990 Codes Chassis Code: Type 44Q (C3 platform) 👋 Introduction Market Position Segment: Executive Sedan / Luxury Sports Sedan Target Audience:...

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Taper: Car

Distributeur:

UGS: 54287

Mots clés: 1990 200 Audi Car Cars Turbo

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

Type 44Q (C3 platform)

👋 Introduction

Market Position

Segment:

Executive Sedan / Luxury Sports Sedan

Target Audience:

Performance-oriented luxury car buyers, enthusiasts, mechanics

Competitive Analysis

Key Competitors:

BMW 5 Series, Mercedes-Benz E-Class, Volvo 700 Series, Saab 9000

Key Features

Powertrain Highlight:

Powerful 2.2L 20V turbocharged inline-five engine, standard Quattro all-wheel drive

Engineering Philosophy:

Audi's reputation for quattro AWD technology, robust engineering, and sophisticated design

Manual Value Proposition

Benefit To Owner:

Empowers owners and mechanics with the detailed knowledge to maintain, diagnose, and repair the Audi 200 effectively, preserving its performance and longevity.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Regional Focus:

Global (primarily North American and European specifications)

Page Count

Estimated Pages:

Over 1500 (typical for comprehensive factory manuals of this era)

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.2L 20V Turbo I5), Engine Management (CIS-E/Motronic), Fuel System, Ignition System, Exhaust System, Transmission (Automatic & Manual)

Chassis:

Suspension (Front & Rear), Steering, Brakes (ABS), Drivetrain (Quattro AWD)

Electrical:

Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Climate Control, Cruise Control, ABS System, Engine Control Unit (ECU)

Body And Interior:

Body Panels, Doors, Windows, Seats, Trim, Climate Control System, Sunroof

Procedures Included

Maintenance:

Routine Service, Fluid Changes, Filter Replacements, Spark Plug Replacement, Belt Adjustments

Repair:

Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake Service, Electrical Component Diagnosis and Repair

Diagnostics:

Troubleshooting Charts, Symptom-Based Diagnostics, Component Testing Procedures, Fault Code Interpretation (where applicable)

Installation Removal:

Detailed procedures for removing and installing all major components and sub-assemblies

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

Compatibility:

Universal PDF reader compatibility

Searchability:

Searchable text content for quick information retrieval

Print Quality

Resolution:

High resolution for clear readability of text and diagrams

Scalability:

Scalable for detailed viewing of diagrams and schematics

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

WR / MC (common codes for 2.2L 20V Turbo)

Configuration:

Inline 5-cylinder (I5)

Displacement:

2226 cc (2.2 Liters)

Valvetrain:

DOHC (Double Overhead Camshaft), 4 valves per cylinder (20 valves total)

Aspiration:

Turbocharged

Bore X Stroke:

79.5 mm x 95.5 mm

Compression Ratio:

8.5:1

Performance

Horsepower:

165-170 hp @ 5500 rpm (approximate, varies by specific market and tune)

Torque:

221-232 Nm (163-171 lb-ft) @ 3000 rpm (approximate)

Fuel System

Fuel Delivery:

Bosch K-Jetronic (CIS-E) Fuel Injection with Electronic Control

Fuel Type:

Unleaded Premium Gasoline (91 octane or higher recommended)

Engine Management

Bosch Motronic (early variants) or CIS-E control unit

Cooling System

Type:

Liquid-cooled

Lubrication System

Oil Capacity:

4.5 Liters (4.8 US Quarts) with filter change

Recommended Oil Viscosity:

5W-40, 10W-40, or 10W-50 (depending on climate)

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

ZF 4-Speed Automatic Transmission (with Sport/Economy modes)

Features

Drivetrain:

Permanent All-Wheel Drive (Quattro)

Manual Transmission Fluid

Fluid Type:

GL-4 (API Classification) Gear Oil (e.g., SAE 75W-90 or 80W-90)

Automatic Transmission Fluid

Fluid Type:

G 052 162 A1 (Audi specification) or equivalent ATF (e.g., Dexron III)

Differential Fluid

Fluid Type:

GL-5 (API Classification) Gear Oil (e.g., SAE 75W-90)

📐 Dimensions

Exterior

Length:

4735 mm (186.4 inches)

Width:

1790 mm (70.5 inches)

Height:

1410 mm (55.5 inches)

Wheelbase:

2680 mm (105.5 inches)

Weights

Curb Weight:

1500-1600 kg (3300-3520 lbs) depending on configuration

Gross Vehicle Weight Rating:

Approx. 2100 kg (4630 lbs)

Cargo

Trunk Volume:

Approx. 510 Liters (18.0 cubic feet)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (No standardized crash testing comparable to modern standards in 1990)

Active Features

Standard Anti-lock Braking System (ABS)

Standard Quattro permanent all-wheel drive for enhanced traction and stability

Passive Features

Seatbelts:

Three-point inertia-reel seatbelts with pre-tensioners

Airbags:

Driver airbag (standard on most models)

Body Construction:

Procon Ten passive safety system (pre-tensioned seatbelts and steering wheel retracting mechanism)

💡 Technology Features

Infotainment

Audio System:

Factory-installed premium sound system, often with cassette player and optional CD changer.

Climate Control System:

Optional automatic climate control (Climatronic) on some higher-trim models.

Driver Assistance

Cruise Control:

Standard cruise control system

Parking Assist:

Rear parking sensors were an optional feature on some models.

Connectivity

Features:

Limited by era; primary connectivity features included power windows, power locks, and central locking.

🔧 Maintenance

Service Intervals

Oil Change:

Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months

Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles

Fuel Filter:

Replace every 30,000 miles

Spark Plugs:

Replace every 30,000 miles (typically Bosch W7DC or equivalent)

Timing Belt:

Replace every 60,000 miles or 5 years (critical replacement)

Fluid Specifications

Coolant:

G11 (Blue) Antifreeze / Coolant Concentrate mixed 50/50 with distilled water

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

G 004 000 M2 (Audi specification) or Pentosin CHF 11S

Known Issues

Engine Management:

CIS-E system components can degrade over time (e.g., frequency valve, airflow meter).

Electronics:

Aging wiring harnesses, particularly around the engine bay and sensor connections.

Suspension:

Wear in control arm bushings and ball joints; potential for fluid leaks in self-leveling rear suspension (if equipped).

Turbocharger:

Potential for oil seal wear leading to turbocharger smoke; wastegate actuator issues.

Climate Control:

Actuator failures for climate control vents, compressor issues, or evaporator leaks.

📚 Vehicle History

Brand Heritage

Heritage:

Audi, known for its engineering prowess, particularly its pioneering work with front-wheel drive and quattro all-wheel drive systems.

Model Evolution

Generation:

Second generation (Type 44/44Q), produced from 1986 to 1991.

Predecessor:

Audi 100/200 (Type 43)

Successor:

Audi A6 (C4 platform)

Production

Manufacturing Location:

Ingolstadt, Germany

Production Years:

1983 - 1991 (Type 44 platform, with facelift in 1986)

🏆 Awards & Recognition

Recognitions

Design Awards:

Audi models of this era were generally praised for their aerodynamic and sophisticated European styling.

Ratings

Performance Magazine Reviews:

Often cited for strong performance, refined ride, and exceptional all-weather capability due to Quattro.

Certifications

Engineering Recognition:

Quattro AWD system widely recognized as a benchmark in automotive technology.