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1999 Audi A4 Repair Manual

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The 1999 Audi A4, part of the B5 generation, was engineered to excel in the premium compact executive segment, offering a blend of sophisticated design, robust engineering, and advanced technology....
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Taper: Car
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UGS: 145067
Mots clés: 1999 A4 Audi Car Cars
1999 Audi A4 Repair Manual
The 1999 Audi A4, part of the B5 generation, was engineered to excel in the premium compact executive segment, offering a blend of sophisticated design, robust engineering, and advanced technology. This model, built on the Volkswagen Group B5 platform, was renowned for its refined interiors and the availability of Audi's legendary quattro all-wheel-drive system, a key differentiator that enhanced both performance and all-weather capability. With a choice of efficient four-cylinder turbocharged engines or smooth V6 powerplants, the A4 provided a compelling package for discerning drivers, earning accolades for its handling and overall quality, often appearing on prestigious automotive lists. This comprehensive repair service manual provides essential information for the maintenance and repair of the 1999 Audi A4. It covers a wide array of systems, including detailed procedures for engine mechanical components, fuel, transmission, drivetrain, steering, suspension, brakes, and the electrical system. The manual also offers guidance on body and chassis work, exhaust and intake systems, routine maintenance tasks, and in-depth troubleshooting steps with diagnostic data. Its purpose is to empower owners, mechanics, and technicians with the knowledge needed to ensure the optimal performance, reliability, and longevity of their Audi A4.
🏷️ Basic Information
Identification
Make:
Audi
Model:
A4
Year:
1999
Generation
Generation Code:
B5 (Typ 8D)
Codes
Platform:
Volkswagen Group B5 Platform
👋 Introduction
Market Position
Positioning:
The 1999 Audi A4 (B5 generation) was a significant model for Audi, aiming to compete in the premium compact executive segment against rivals like the BMW 3 Series and Mercedes-Benz C-Class, emphasizing quattro all-wheel drive and refined interiors.
Competitive Analysis
Competitors:
BMW 3 Series (E36/E46), Mercedes-Benz C-Class (W202), Lexus ES, Infiniti I30.
Key Features
Key Features Vehicle:
Available with front-wheel drive or legendary quattro all-wheel drive, a range of efficient four-cylinder and V6 engines, and a reputation for solid build quality and sophisticated design.
Key Features Manual:
Provides comprehensive diagnostic and repair information for DIY mechanics and professional technicians, enabling efficient troubleshooting and maintenance.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual / Workshop Manual
Language:
English
Format:
Downloadable PDF
Page Count
Page Count Estimate:
Estimated 1500+ pages (typical for comprehensive workshop manuals of this era)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, internal engine components, cylinder head, engine block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling system.
Fuel System:
Fuel injection systems (Bosch Motronic), fuel pumps, injectors, fuel pressure regulators, fuel lines, EVAP system.
Transmission Drivetrain:
Manual and automatic transmissions, clutch, driveshafts, differentials, CV joints, Quattro all-wheel-drive system.
Steering Suspension Brakes:
Steering rack, power steering pump, suspension components (struts, shocks, control arms), brake system hydraulics, calipers, rotors, ABS system.
Electrical System:
Wiring diagrams, fuse box layouts, starter, alternator, battery, lighting, instrument cluster, ECUs, sensors, immobilizer system.
Body Chassis:
Body panel removal/installation, door mechanisms, interior trim, bumpers, frame specifications, corrosion protection.
Exhaust Intake:
Exhaust manifold, catalytic converter, mufflers, intake manifold, air filter housing, throttle body.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and repair across all covered systems.
Troubleshooting:
Diagnostic procedures, common fault codes, symptom-based troubleshooting, electrical diagnostics.
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters.
Technical Depth
Depth Of Coverage:
Comprehensive overhaul and repair procedures for most major mechanical, electrical, and body components.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Print Quality Recommendation:
High resolution for clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes Options:
1.8L Turbocharged I4 (AEB, APU, ARK, AWM), 2.8L V6 (ACK, AMX, AHA, ATQ).
Performance
1.8T Horsepower:
150 hp @ 5700 rpm (approx.)
1.8T Torque:
155 lb-ft @ 1950 rpm (approx.)
2.8L V6 Horsepower:
190 hp @ 6000 rpm (approx.)
2.8L V6 Torque:
207 lb-ft @ 3200 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (MPI)
Recommended Fuel:
Premium Unleaded (91 octane or higher recommended for optimal performance and efficiency)
Engine Mechanical
Timing Belt Interval:
Recommended replacement every 60,000 - 90,000 miles or 5-7 years (crucial for 1.8T and V6 models to prevent catastrophic engine damage).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (01A for FWD/Quattro)
Optional
Optional Transmission:
5-speed Tiptronic Automatic (01V for Quattro, 01N for FWD)
Features
Quattro AWD:
Torsen center differential in quattro models, providing variable torque split.
Fluid Specifications
Manual Transmission Fluid:
G 052 911 A1/A2 (or equivalent GL-4 SAE 75W-90)
Automatic Transmission Fluid:
G 052 162 A2 (or ATF SP-III equivalent)
📐 Dimensions
Exterior
Wheelbase:
102.8 inches (2611 mm)
Length:
177.9 inches (4519 mm)
Width:
69.2 inches (1758 mm)
Height:
55.5 inches (1410 mm)
Weights
Curb Weight:
3131-3450 lbs (1420-1565 kg) depending on configuration
Towing Capacity:
Not specified for most markets, generally not recommended.
Cargo
Trunk Capacity:
15.7 cubic feet (445 Liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test:
4/5 stars (driver), 4/5 stars (passenger) - Model Year 1999 (US)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional Electronic Stability Program (ESP) available on some models, particularly with quattro.
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side airbags.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Standard Audi Chorus radio/cassette player, optional Audi Concert CD player. Speaker configurations varied by trim level.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Onboard Diagnostics:
OBD-II compliant, allowing for diagnostic code reading with compatible scanners.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 7,500 - 10,000 miles or 12 months, whichever comes first (depending on driving conditions and oil used). Refer to manual for specific guidance.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as per manual inspection.
Cabin Air Filter Replacement:
Every 15,000 - 30,000 miles or annually.
Spark Plug Replacement:
Iridium spark plugs typically last 60,000 - 100,000 miles. Check manual for specific type and interval.
Fluid Specifications
Coolant Type:
G 12 / G 12+ (red colored, ethylene glycol based)
Engine Oil Capacity:
1.8T: approx. 4.4 quarts (4.2 liters); 2.8 V6: approx. 6.5 quarts (6.2 liters). Check manual for precise capacity.
Engine Oil Viscosity:
5W-40 or 0W-40 synthetic oil is generally recommended for optimal performance and protection, especially for the turbocharged engine. Refer to manual for specific ratings.
Known Issues
Common Problems 1.8T:
PCV valve failure, turbocharger oil leaks/failure, ignition coil issues, coolant flange leaks, sludge build-up from infrequent oil changes.
Common Problems 2.8V6:
Cam chain tensioner failures (can be catastrophic), coolant flange leaks, ignition coil issues, valve cover gasket leaks.
General Issues:
Window regulator failures, HVAC blower motor resistor failures, ABS sensor issues, CV joint wear (especially on quattro models), suspension component wear (control arms, tie rods).
📚 Vehicle History
Brand Heritage
Audi Heritage:
Audi has a long history of engineering excellence, particularly known for its quattro all-wheel-drive system, innovative designs, and a focus on premium quality and performance.
Model Evolution
A4 B5 Generation:
The B5 generation (1995-2001 in Europe, 1996-2001 in North America) marked Audi's resurgence in the compact executive segment with a more modern platform and design language.
Production
Production Period:
1994-2001 (global)
Manufacturing Location:
Ingolstadt, Germany; Brussels, Belgium; Puebla, Mexico
🏆 Awards & Recognition
Recognitions
Car And Driver 20Best:
The Audi A4 often featured on Car and Driver's '10Best' or '20Best' lists in various years for its handling, quattro system, and overall refinement.
Konsumen Reports:
Consumer Reports ratings varied, with praise for performance and build but occasional concerns regarding reliability for certain components.
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