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AUDI AVANT RS2 Service Repair Manual 94-95

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The Audi RS2 Avant, produced from 1994 to 1995, stands as a remarkable collaboration between Audi and Porsche, hand-built at Porsche's Rosslyn plant. This high-performance luxury wagon, based on the...
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AUDI AVANT RS2 Service Repair Manual 94-95
The Audi RS2 Avant, produced from 1994 to 1995, stands as a remarkable collaboration between Audi and Porsche, hand-built at Porsche's Rosslyn plant. This high-performance luxury wagon, based on the Audi 80 Avant (B4 generation), redefined automotive capabilities with its rally-bred performance, a potent 2.2-liter turbocharged inline-five engine producing 315 PS, and an advanced Quattro all-wheel-drive system. Its unique selling points include Porsche-sourced brakes and suspension, blistering acceleration capable of 0-60 mph in 4.8 seconds, and a top speed of 163 mph, all packaged in a practical wagon body. The RS2 Avant is celebrated as a groundbreaking homologation special and a highly sought-after collector's item, representing an early pinnacle of Audi's RS performance lineage. This comprehensive service repair manual provides essential guidance for the Audi RS2 Avant (Type 8C) for the production years 1994-1995. It covers a vast array of systems including the engine, drivetrain, transmission, suspension, steering, brakes, electrical system, and HVAC. Detailed maintenance procedures, diagnostic strategies, troubleshooting guides, and step-by-step repair instructions are included, offering in-depth coverage from basic scheduled maintenance to complete component overhauls. This manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain, repair, and preserve the exceptional performance and integrity of this iconic vehicle.
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Generation:
B4 (Type 8C)
Codes
Chassis Code:
Type 8C
Engine Code:
ADC, AAN
👋 Introduction
Market Position
Market Segment:
High-performance luxury wagon / Sport Utility Vehicle (SUV) homologation special.
Competitive Analysis
Competitors:
Porsche 911 Turbo (964/993), Lancia Delta Integrale Evoluzione, Mitsubishi Lancer Evolution III, Subaru Impreza WRX STI.
Key Features
Unique Selling Points:
Collaboration with Porsche, hand-built at Porsche's Rosslyn plant, rally-bred performance in a practical wagon body, potent turbocharged inline-five engine, advanced Quattro all-wheel-drive system, distinctive Porsche brakes and suspension components.
Target Audience
Intended User:
Enthusiasts and owners seeking detailed guidance for maintenance, repair, and restoration of their Audi RS2 Avant.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Drivetrain, Transmission, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Interior, Maintenance, Diagnostics, Troubleshooting, Repair Procedures, Specifications
Page Count
Page Count:
Hundreds of pages (estimated 800-1200+ for a comprehensive service manual of this era)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed component overhaul, timing belt/chain replacement, fuel injection system diagnosis and repair, turbocharger system, lubrication system, cooling system, ignition system.
Drivetrain:
Front and rear differential service, axle shaft replacement, driveshaft maintenance, Quattro all-wheel-drive system diagnosis and repair.
Transmission:
Manual transmission (01E) and Automatic transmission (097) service, clutch replacement, torque converter diagnosis, transmission fluid change and fill procedures.
Suspension:
Front and rear suspension component replacement (struts, shocks, control arms, bushings), wheel alignment specifications, steering system service.
Brakes:
Brake system diagnosis, disc brake and caliper service, ABS system operation and troubleshooting, brake fluid specifications and bleeding procedures.
Electrical System:
Wiring diagrams, fuse and relay locations, starter and alternator service, lighting system, power accessories, diagnostic trouble codes (DTCs) and their interpretation.
HVAC:
Climate control system diagnosis, refrigerant service, heater core replacement, blower motor service.
Body And Interior:
Body panel removal and installation, interior trim components, seat adjustment and removal, door and window mechanisms, exterior trim.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil change procedures, filter replacement, fluid level checks and top-offs, tune-up procedures, spark plug replacement.
Troubleshooting:
System-specific diagnostic flowcharts, common fault identification, intermittent issue resolution.
Repair And Rebuild:
Step-by-step repair instructions for major components, engine rebuild procedures, transmission overhaul, brake system overhaul, electrical component replacement.
Diagnostics:
On-board diagnostics (OBD-I/II) interpretation, sensor testing, actuator testing, using diagnostic tools.
Technical Depth
Depth Level:
Comprehensive (covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and body repair).
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution digital scans, enabling clear printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchability:
Likely text-searchable PDF, allowing quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 5-cylinder, turbocharged, intercooled
Engine Displacement:
2.2 Liters (2226 cc)
Engine Code Identifier:
ADC (basis for RS2)
Performance
Horsepower:
315 PS (311 bhp / 232 kW) @ 6500 rpm
Torque:
480 Nm (354 lb-ft) @ 3000 rpm
0-60 Mph:
4.8 seconds
Top Speed:
262 km/h (163 mph)
Fuel System
Fuel Delivery:
Bosch Motronic M2.3.2 Fuel Injection (EFI) with Turbocharging
Turbocharger:
Garrett T3/T4 Hybrid Turbocharger
Fuel Type:
Unleaded Premium Gasoline (98 RON recommended)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (Type 01E)
Optional
Transmission Type:
4-speed Automatic Transmission (Type 097 - less common)
Features
Drivetrain:
Permanent All-Wheel Drive (Quattro)
Transfer Case:
Torsen limited-slip center differential
Manual Gear Ratios:
1st: 3.167, 2nd: 1.783, 3rd: 1.227, 4th: 0.971, 5th: 0.794, 6th: 0.707 (typical for 01E)
Fluid Specifications
Manual Transmission Fluid:
G 005 215 A2 (or equivalent SAE 75W-90 GL-5 synthetic)
📐 Dimensions
Exterior
Length:
4515 mm (177.8 in)
Width:
1700 mm (66.9 in)
Height:
1430 mm (56.3 in)
Wheelbase:
2610 mm (102.8 in)
Weights
Curb Weight:
Approx. 1590 kg (3505 lbs)
Gross Vehicle Weight Rating:
Approx. 2100 kg (4630 lbs)
Cargo
Cargo Volume:
Approx. 460-1550 liters (16.2-54.7 cu ft) depending on rear seat configuration.
🛡️ Safety Features
Ratings
Crash Test History:
No specific official crash test ratings available from modern agencies (e.g., NHTSA, Euro NCAP) for this era, but built to stringent 1990s European safety standards.
Active Features
ABS:
Standard Bosch ABS (Anti-lock Braking System)
AWD:
Standard Quattro permanent all-wheel drive for enhanced traction.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants, rear seatbelts.
Chassis Design:
Reinforced chassis and safety cage for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Factory Audi Gamma or Concert cassette radio with CD changer preparation. Analog climate control system.
Instrument Cluster:
Digital odometer, analog gauges with oil pressure and oil temperature readouts, boost pressure gauge (on some models).
Driver Assistance
Traction Control:
Integral to the Quattro AWD system, but no dedicated electronic traction control (ASR) as seen in later models.
Connectivity
Connectivity Features:
Minimal by modern standards; typically featured a factory alarm system and optional heated seats.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (recommended for turbocharged engines).
Timing Belt Replacement:
Every 60,000 miles or 5 years (critical for engine integrity).
Spark Plug Replacement:
Every 30,000 miles (recommended for optimal performance).
Major Service Points:
Includes inspection of drivetrain, suspension, brakes, cooling system, and fuel system at 60,000-mile intervals.
Fluid Specifications
Engine Oil:
SAE 5W-40 Synthetic (e.g., Mobil 1, Castrol) meeting VW 502 00 specification.
Engine Oil Capacity:
Approx. 5.5 Liters (5.8 US Quarts) with filter change.
Coolant:
G 12 Plus (or equivalent ethylene glycol-based coolant with corrosion inhibitors) - typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 4 (High-performance synthetic brake fluid recommended).
Power Steering Fluid:
G 002 000 (or equivalent CHF 11S Pentosin).
Known Issues
Common Faults And Wear Items:
Turbocharger wear, intercooler leaks, vacuum hose degradation, front control arm bushings, rear main crankshaft seal leaks, heater core failure, ABS sensor issues, ignition coil pack failure, turbo wastegate actuator sticking.
📚 Vehicle History
Brand Heritage
Audi Performance Division:
Represents the early pinnacle of Audi's quattro and RS (RennSport) performance lineage, building upon rally-bred technology.
Model Evolution
Basis Model:
Derived from the Audi 80 Avant (B4 generation).
Porsche Collaboration:
Developed and hand-built in cooperation with Porsche AG at their Rosslyn, South Africa plant, incorporating Porsche-sourced components.
Production
Production Years:
1994-1995
Production Volume:
Approximately 6,624 units produced.
Manufacturing Location:
Porsche Plant, Rosslyn, South Africa
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Widely recognized as one of the fastest wagons of its era and a groundbreaking homologation special that cemented the RS performance sub-brand. Often featured in automotive enthusiast magazines for its blistering acceleration and unique character.
Ratings
Collector Status:
Highly sought-after collector car, appreciating in value due to its rarity and performance pedigree.
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