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AUDI AVANT RS2 Service Repair Workshop Manual 1994-1995

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Basic Information Identification Make: Audi Model: RS2 Avant Generation: B4 (Typ 89) Codes Chassis Code: Typ 89Q / 8C5 Engine Code Prefix: ADU Introduction Market Position Segment: High-performance executive estate...
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AUDI AVANT RS2 Service Repair Workshop Manual 1994-1995
Basic Information
Identification
Make: Audi
Model: RS2 Avant
Generation: B4 (Typ 89)
Codes
Chassis Code: Typ 89Q / 8C5
Engine Code Prefix: ADU
Introduction
Market Position
Segment: High-performance executive estate car (station wagon)
Niche: Limited production homologation special for touring car racing.
Competitive Analysis
Competitors: BMW M5 Touring (E34), Mercedes-Benz E60 AMG (W124)
Key Features
Performance Focus: Engineered for extreme performance and motorsport homologation.
Collaboration: Developed in collaboration with Porsche.
Braking System: Features Porsche 911 Turbo (993) derived braking system.
Body Styling: Unique RS2 specific body kit, including bumpers, side skirts, and mirrors.
Manual Details
Coverage Areas
Models Covered: All RS2 Avant variants
Page Count
Estimated Page Count: 600+
Manual Type
Type: Factory Service and Repair Workshop Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: 2.2L Turbocharged 5-cylinder (ADU) detailed diagnosis, repair, and overhaul
Transmission: 6-speed Manual (01E) diagnosis, repair, overhaul, and clutch replacement
Drivetrain: Quattro all-wheel drive system, differentials (front, center, rear), driveshafts, CV joints
Suspension: Front MacPherson struts, rear multi-link independent suspension, shock absorbers, springs, bushings
Brakes: Front Brembo 6-piston calipers, rear disc brakes, ABS system, brake fluid specifications and bleeding procedures
Steering: Power-assisted rack and pinion, steering column, tie rods
Electrical: Engine management system (ECU), ignition system, fuel injection, lighting, instrument cluster, power windows, central locking, wiring diagrams
Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel filter replacement
Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications
Exhaust System: Catalytic converter, mufflers, exhaust manifold
Body And Interior: Body panel removal and installation, interior trim, seats, dashboard
Procedures Included
Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs), brake servicing, fluid checks and changes
Troubleshooting: Diagnostic procedures for common faults, fault code interpretation, symptom-based troubleshooting guides
Repair: Engine rebuild procedures, gearbox repair, suspension component replacement, electrical system repairs
Rebuild: Complete engine, transmission, and differential rebuild instructions
Restoration: Detailed guidance for cosmetic and mechanical restoration projects
Diagnostics: On-board diagnostics (OBD) system information, diagnostic connector location, data stream interpretation
Technical Depth
Depth: Comprehensive: Covers everything from basic fluid checks to complete engine and transmission overhauls.
Manual Specifications
File Format
File Type: PDF
Searchable: Yes (text-based PDF)
Print Quality
Quality: High-resolution, suitable for printing
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Inline 5-cylinder, 20-valve, DOHC, turbocharged and intercooled
Displacement: 2226 cc (2.2 Liters)
Bore X Stroke: 81.0 mm x 86.4 mm
Compression Ratio: 8.0:1
Engine Management: Bosch Motronic M5.9
Performance
Horsepower: 315 PS (311 hp; 232 kW) @ 6500 rpm
Torque: 480 Nm (354 lb-ft) @ 3000 rpm
Turbocharger: Garrett AiResearch T3/T04E
Fuel System
Fuel Delivery: Multi-point fuel injection
Fuel Type: Unleaded gasoline (Octane rating 95 RON recommended)
Transmission
Standard
Type: 6-speed Manual
Model: 01E
Features
Drive Type: All-wheel drive (Quattro)
Gear Ratios: 1st: 3.167, 2nd: 1.944, 3rd: 1.323, 4th: 1.067, 5th: 0.875, 6th: 0.757
Final Drive Ratio: 3.700
Transmission Fluid: G 052 145 A1 (manual transmission fluid, synthetic, API GL-4)
Dimensions
Exterior
Length: 4750 mm (187.0 in)
Width: 1790 mm (70.5 in)
Height: 1420 mm (55.9 in)
Wheelbase: 2690 mm (105.9 in)
Front Track: 1506 mm (59.3 in)
Rear Track: 1504 mm (59.2 in)
Weights
Curb Weight: 1690 kg (3726 lbs)
Gross Vehicle Weight Rating: 2220 kg (4894 lbs)
Towing Capacity: 1900 kg (4189 lbs)
Wheel Bolt Pattern: 5x112
Wheel Size: 8.0J x 17
Tire Size: 245/40 ZR 17
Safety Features
Ratings
Euc Safety Standards: Compliant with European safety standards of the era
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Passive Features
Airbags: Driver and front passenger airbags (standard)
Seatbelts: Pre-tensioned front seatbelts
Body Construction: Reinforced chassis and safety cell construction
Technology Features
Infotainment
Audio System: Premium Audi Concert Series or Bose sound system options available
Navigation: Optional factory navigation system (early generation)
Driver Assistance
Traction Control: ABS with limited electronic traction control integration.
Connectivity
Phone Integration: Pre-wiring for optional car phone (early era technology)
Maintenance
Service Intervals
Oil Change Interval: 10,000 km (6,000 miles) or 12 months, whichever comes first
Spark Plug Replacement: 30,000 km (18,000 miles) or 24 months
Timing Belt Replacement: 60,000 km (36,000 miles) or 48 months (critical interval)
Fluid Specifications
Engine Oil: SAE 5W-40, API SJ/CF, ACEA A3-96 / B3-96 (e.g., Mobil 1 5W-40)
Engine Oil Capacity: 5.0 Liters (5.3 US quarts) with filter
Coolant: G 12 Plus (pink) or equivalent silicate-free coolant, 50% mixture with distilled water
Brake Fluid: DOT 4 (high-performance, low moisture absorption)
Known Issues
Cracked Exhaust Manifold: Common issue due to high thermal stress, requires replacement or repair.
Oil Leaks: Valve cover gaskets, oil pan gaskets can degrade over time.
Ignition Coil Failure: Can lead to misfires and rough running.
Window Regulator Failure: Plastic components can become brittle and fail.
Suspension Bushings: Wear and tear on bushings can lead to noise and imprecise handling.
Cv Joint Boots: Tearing of boots can lead to premature wear of CV joints.
Vehicle History
Brand Heritage
Brand Focus: Audi's heritage in performance and Quattro all-wheel-drive technology.
Model Evolution
Predecessor: Audi S4 Avant (B4)
Successor: Audi RS4 (B5)
Production
Production Years: 1994-1996
Production Volume: Approximately 6,000 units
Manufacturing Location: Ingolstadt, Germany (Assembly by Porsche in Trossingen)
Awards & Recognition
Recognitions
Performance Acclaim: Widely recognized by automotive journalists for its exceptional performance and unique character.
Cult Status: Achieved significant cult classic status among enthusiasts for its rarity and capabilities.
Certifications
Homologation: Produced to homologate the Audi platform for Group A Touring Car racing.
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