Austin Gipsy G4M10 G4M15 1958-1967 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Austin Model: Gipsy Model Codes: G4M10, G4M15 Production Years: 1958-1967 👋 Introduction Market Position Vehicle Segment: Light Utility Vehicle (LUV) / Off-road Vehicle Competitive Analysis...

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Taper: Car

Distributeur:

UGS: 503323

Mots clés: 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 Austin Car Cars Gipsy Gipsy G4M10 Gipsy G4M15

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Austin

Model:

Gipsy

Model Codes:

G4M10, G4M15

Production Years:

1958-1967

👋 Introduction

Market Position

Vehicle Segment:

Light Utility Vehicle (LUV) / Off-road Vehicle

Competitive Analysis

Direct Competitors:

Land Rover Series I/II, Willys Jeep CJ series, Land Cruiser FJ series

Key Features

Vehicle Attributes:

Robust construction, 4x4 capability, versatile utility, military and civilian applications

Body Styles:

Short wheelbase hardtop, long wheelbase hardtop, canvas tilt, ambulance body, personnel carrier variants

📋 Manual Details

Coverage Areas

Vehicle Models Covered:

Austin Gipsy G4M10, Austin Gipsy G4M15

Production Years Covered:

1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967

Page Count

Estimated Page Count:

Comprehensive (specific number not provided in product info, but implies full factory coverage)

Manual Type

Type:

Factory Service Repair Manual

Language

Primary Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain

Chassis:

Suspension (Front and Rear), Steering System, Braking System

Electrical:

Ignition System, Lighting System, Charging System, Starting System, Wiring Diagrams

Body:

Body Panels, Doors, Windows, Seats, Interior Trim

Fuel System Details:

Fuel tank, fuel lines, fuel pump, carburetor (removal, cleaning, adjustment, rebuilding)

Cooling System Details:

Radiator, water pump, thermostat, hoses, fan, coolant capacity and flushing procedures

Ignition System Details:

Distributor (points, condenser, cap, rotor), spark plugs, ignition coil, timing adjustment

Braking System Details:

Brake master cylinder, wheel cylinders, brake shoes/pads, drums/discs, brake lines, bleeding procedure, adjustment

Suspension Details:

Front: solid axle with leaf springs, shock absorbers. Rear: solid axle with leaf springs, shock absorbers. Kingpin assemblies, shackle lubrication.

Drivetrain Details:

Propeller shafts, universal joints, differentials (front and rear), axle ratios

Bodywork Repair:

Panel replacement, welding procedures, rust repair techniques

Procedures Included

Maintenance:

Scheduled Maintenance, Lubrication, Fluid Changes, Filter Replacements

Repair:

Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair

Troubleshooting:

Diagnosis of common faults, identification of symptoms, corrective actions

Engine Diagnostics:

Compression testing, ignition timing checks, carburetor tuning, valve clearance adjustment

Transmission Diagnostics:

Gear shifting issues, transfer case engagement, clutch operation troubleshooting

Electrical Diagnostics:

Wiring diagrams interpretation, circuit testing using a multimeter, component testing (starter, alternator, lights)

Technical Depth

Diagnostic Capabilities:

Detailed diagnostic procedures for all major systems, troubleshooting charts

Rebuild Procedures:

Comprehensive instructions for engine, transmission, and other major component rebuilds

Torque Specifications:

Detailed torque values for critical fasteners (engine, transmission, suspension, wheels)

Clearances:

Specifications for engine valve clearances, bearing clearances, etc.

Part Numbers:

Likely includes OEM part numbers for key components, enabling accurate parts sourcing.

📊 Manual Specifications

File Format

Digital Requirements:

Adobe PDF Reader

Extraction Requirements:

WinZip (or similar archive utility)

Print Quality

Digital Quality:

High resolution, clear text and diagrams

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Family:

BMC 'B'-Series derived engines

Engine Displacement G4M10:

2.2 Litre (2209 cc)

Engine Displacement G4M15:

2.6 Litre (2639 cc)

Engine Type:

Inline 4-cylinder, OHV (Overhead Valve)

Engine Block Material:

Cast Iron

Fuel Type:

Petrol (Gasoline)

Performance

Horsepower G4M10:

Approx. 62-68 bhp (at stated RPM, likely around 3500-4000 RPM)

Horsepower G4M15:

Approx. 70-75 bhp (at stated RPM, likely around 3500-4000 RPM)

Fuel System

Fuel Delivery:

Carburetor (likely Zenith or SU)

🔧 Transmission

Standard

Type:

4-speed manual gearbox with 2-speed transfer case

Optional

Transfer Case:

Locking centre differential option available on some models

Features

Drivetrain:

Part-time 4-wheel drive (4WD)

📐 Dimensions

Exterior

Wheelbase Short Wheelbase:

Approx. 88 inches (2235 mm)

Wheelbase Long Wheelbase:

Approx. 115 inches (2921 mm)

Weights

Gross Vehicle Weight Rating Gvwr:

Varies by body style and configuration, but typically around 5000-5500 lbs (2270-2500 kg)

Curb Weight:

Approx. 3500-4000 lbs (1590-1815 kg)

🛡️ Safety Features

Ratings

Crash Test Data:

Not applicable for this era of vehicle and manual coverage. Focus on structural integrity and functional safety systems.

Active Features

Braking System:

Hydraulic drum brakes on all wheels (front may have optional disc brakes on later models)

Passive Features

Seat Belts:

Likely optional or not fitted as standard in early production years. Manual will detail installation points if applicable.

💡 Technology Features

Infotainment

Entertainment System:

Basic radio (optional), mechanical gauges

Driver Assistance

Driver Aid Systems:

None (vehicle predates modern driver assistance technologies)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 3,000 miles or 6 months, depending on usage.

Transmission Oil Change:

Typically every 10,000-12,000 miles or 12 months.

Fluid Specifications

Engine Oil Type G4M10 G4M15:

API SF/CD or equivalent (e.g., 20W-50 or 20W-40 recommended for older engines)

Transmission Fluid Type:

GL-4 Gear Oil (e.g., SAE 90)

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water

Known Issues

Common Wear Items:

Clutch, kingpins and bushes (steering), exhaust system corrosion, electrical wiring degradation, gearbox synchromesh wear.

Structural Concerns:

Chassis rust and corrosion, particularly around wheel arches and suspension mounting points.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

British Motor Corporation (BMC)

Model Evolution

Development:

Developed as a successor to the Austin Champ, designed for both civilian and military use. Known for its robust chassis and flexible body options.

Production

Manufacturing Location:

Longbridge, Birmingham, England