AUSTIN METRO MG METRO Service Repair Manual 1980-1990

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🏷️ Basic Information Identification Make: Austin Model: Metro Sub Model: MG Metro Product Name: AUSTIN METRO MG METRO Service Repair Manual 1980-1990 Codes Applicable Years: 1980, 1981, 1982, 1983, 1984,...

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Taper: Car

Distributeur:

UGS: 274178

Mots clés: 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Austin Austin Metro Car Cars METRO MG

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Austin

Model:

Metro

Sub Model:

MG Metro

Product Name:

AUSTIN METRO MG METRO Service Repair Manual 1980-1990

Codes

Applicable Years:

1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990

👋 Introduction

Market Position

Class:

Supermini

Segment:

Small hatchback

Competitive Analysis

Key Competitors:

Ford Fiesta, Vauxhall Nova/Corsa, Peugeot 205, Renault 5

Key Features

Usp Mg Metro:

Sporting variant offering enhanced performance and handling compared to standard Austin Metro.

Design Philosophy:

Front-wheel drive, transverse engine layout, innovative Hydragas suspension.

📋 Manual Details

Coverage Areas

Primary Focus:

Repair, Maintenance, Rebuild, Refurbish, Restoration

Page Count

Estimated Pages:

Hundreds

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnosis, repair, and overhaul of A-Series engines (e.g., 1275cc).

Fuel System:

Carburetor systems (SU HIF4, Weber), fuel pump, fuel lines, and evaporative emission control.

Ignition System:

Distributor type ignition, coil, spark plugs, timing adjustments.

Cooling System:

Radiator, fan, water pump, thermostat, coolant hoses, and capacity.

Exhaust System:

Exhaust manifolds, pipes, mufflers, catalytic converter (where applicable).

Transmission Manual:

Gearbox overhaul, clutch operation, gear linkage, and fluid specifications.

Transmission Automatic:

If applicable to specific variants, detailed procedures for automatic transmission servicing and repair.

Suspension:

Hydragas suspension system, including filling, balancing, and repair of spheres and lines.

Steering:

Steering rack, column, universal joints, and alignment procedures.

Brakes Front:

Disc brake systems, caliper overhaul, pad replacement, and rotor specifications.

Brakes Rear:

Drum brake systems, wheel cylinder overhaul, shoe replacement, and adjustment.

Electrical System Lighting:

Headlights, taillights, interior lighting, and bulb specifications.

Electrical System Charging:

Alternator, voltage regulator, battery servicing, and wiring.

Electrical System Starting:

Starter motor diagnosis and repair.

Bodywork Exterior:

Panel alignment, door mechanisms, hinges, trim, and exterior component replacement.

Bodywork Interior:

Seat removal, dashboard components, interior trim, and headlining.

HVAC:

Heating system operation, blower motor, and demister.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, and fluid top-ups.

Troubleshooting:

Diagnostic flowcharts and symptom-based problem solving.

Engine Overhaul:

Full engine rebuild procedures, including piston ring replacement, bearing checks, and gasket installation.

Transmission Repair:

Gearbox disassembly, reassembly, and adjustment of components.

Suspension Adjustment:

Hydragas system balancing and ride height adjustment.

Brake Servicing:

Brake pad/shoe replacement, caliper/wheel cylinder rebuild, and brake bleeding.

Electrical Component Replacement:

Alternator, starter, ignition coil, and lighting unit replacement.

Body Panel Repair:

Procedures for removing and refitting body panels, doors, and trim.

Wiring Diagrams:

Comprehensive electrical circuit diagrams for all major systems.

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds).

📊 Manual Specifications

File Format

File Type:

Print Quality

Resolution:

High-resolution scans suitable for printing.

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4, naturally aspirated

Engine Code Examples:

1275 cc (e.g., MG Metro variants)

Displacement Cc:

Approximately 998cc to 1275cc

Performance

Horsepower Range:

Approx. 45 bhp (standard Metro) to 72-73 bhp (MG Metro variants)

Torque Range:

Approx. 50 lb-ft to 70 lb-ft

Fuel System

Carburetor Type:

SU HIF4, Weber 40 DCNF (MG Metro variants) or Zenith/SU single carburetors for standard models.

Fuel Type:

Unleaded Petrol (later models), Leaded Petrol (early models)

🔧 Transmission

Standard

Type Standard:

4-speed Manual Transaxle

Optional

Type Optional:

3-speed Automatic (less common)

Features

Clutch Type:

Dry diaphragm single plate

Gear Ratios:

Specific ratios available in the manual for various engine/gearbox combinations.

📐 Dimensions

Exterior

Length Mm:

Approx. 3,400 mm

Width Mm:

Approx. 1,550 mm

Height Mm:

Approx. 1,350 mm

Wheelbase Mm:

Approx. 2,235 mm

Weights

Kerb Weight Kg:

Approx. 700-750 kg (depending on variant)

🛡️ Safety Features

Ratings

Euro Ncap Era:

Not Applicable (pre-Euro NCAP era)

Active Features

Brakes:

Front discs, rear drums. Dual circuit hydraulic system.

Steering Safety:

Collapsible steering column.

Passive Features

Seat Belts:

Standard front seat belts. Rear belts optional on early models, standard later.

Body Structure:

Reinforced passenger safety cell (as per design of the era).

💡 Technology Features

Infotainment

Audio System:

Basic analogue radio, cassette player (optional/dealer fit).

Driver Assistance

Not fitted as standard or optional.

Connectivity

Connectivity Features:

None (basic automotive technology of the era).

🔧 Maintenance

Service Intervals

Oil Change Km:

Typically every 6,000 - 10,000 km (check manual for specific interval).

Spark Plug Check Km:

Typically every 12,000 - 15,000 km.

Hydragas Check Km:

Periodic checks recommended; specific interval varies.

Fluid Specifications

Engine Oil:

API SG/SH, SAE 20W-50 or 10W-40 (refer to manual for precise recommendation).

Coolant:

Ethylene glycol based, 50% mix with distilled water (specific antifreeze types may be recommended).

Gearbox Oil:

API GL4, SAE 80W-90 gear oil.

Brake Fluid:

DOT 3 or DOT 4.

Hydragas Fluid:

Proprietary 'Hydragas' fluid (mixture of water and additive, e.g., alcohol/glycol based).

Known Issues

Rust:

Prone to rust in wheel arches, sills, and rear valence.

Hydragas Leaks:

Spheres and flexible hoses can degrade over time, leading to loss of ride height.

Carburetor Issues:

SU carburetors can require regular tuning and diaphragm replacement.

Electrical Gremlins:

Aging wiring looms and connections can lead to intermittent electrical faults.

Gearbox Synchromesh:

Wear in synchromesh rings can cause difficulties with gear engagement.

📚 Vehicle History

Brand Heritage

Manufacturer:

British Leyland (later Rover Group)

Model Evolution

Launch Year:

Mg Variant Launch:

Major Updates:

Minor styling updates, engine revisions, and trim level changes throughout production.

Production

Production End Year:

Manufacturing Location:

Longbridge, UK; Cowley, UK

🏆 Awards & Recognition

Recognitions

Car Magazine Reviews:

Received mixed reviews; praised for packaging and handling (especially MG variants), criticized for build quality and some refinement aspects.