Target Audience:
Austin Mini Countryman owners, DIY mechanics, restoration enthusiasts, professional technicians
Advantage:
Professional quality, comprehensive coverage, exact information used by dealerships and repair shops
Value Proposition:
Saves significant repair costs, empowers self-sufficiency in maintenance and repair
Accessibility:
Instant digital access, printable sections for hands-on work
Engine Variants:
All engine types used in the 1961 Mini Countryman
Transmission Types:
All transmission types used in the 1961 Mini Countryman
Trim Levels:
All trim levels for the 1961 Countryman
Geographic Applicability:
Global (covers all models/engines/trims/transmissions)
Estimated Pages:
Hundreds of pages (specific number not provided, but described as comprehensive)
Type:
Workshop Repair Service Manual
Primary Language:
English
Delivery Method:
PDF Download
Engine:
Engine Service / Repair (including diagnostics and detailed procedures)
Transmission:
Transmission Service / Repair (including diagnostics and detailed procedures)
Brakes:
Brake System (service, repair, adjustments, troubleshooting)
Electrical:
Electrical System (including diagnostics, troubleshooting, wiring diagrams)
Wiring Diagrams:
Wiring Diagrams (detailed, combined with electrical service for ease of use)
Suspension:
Suspension (service, repair, alignment, troubleshooting)
Steering:
Steering System (service, repair, adjustments, troubleshooting)
Cooling:
Cooling System (service, repair, thermostat, radiator, hoses)
Fuel:
Fuel System (including Fuel Injection / Fuel System, carburetion, fuel pump, tank)
Emissions:
Emission System (service and troubleshooting related to emissions controls)
Climate Control:
Heater / Air Conditioning (service and repair for climate control systems)
Engine Management:
Engine Control System (diagnostics and repair)
Chassis Body:
Chassis / Body (frame, bodywork repair, mounting points)
Restraint Systems:
Restraint System (seat belts, potentially early airbag systems if applicable for the era/model)
Interior:
Interior components, trim, and fixtures
Drivetrain:
Differential / Drive axle components and service
Axles:
Axle service and repair
General Maintenance:
General Maintenance procedures and schedules
Lubrication:
Periodic Lubrication schedules and specifications
Troubleshooting:
Troubleshooting for all major systems, including electrical and engine issues
Repair Procedures:
Detailed step-by-step repair procedures for all components
Maintenance Procedures:
Routine maintenance tasks and schedules
Disassembly Assembly:
Complete disassembly and reassembly instructions for major components
Diagnostics:
Diagnostic procedures for common and complex problems
Technical Specifications:
Critical specifications for all repair and maintenance tasks
Illustrations:
Detailed illustrations, drawings, and photos for all procedures
Tool Requirements:
Identification of necessary tools for each repair procedure
Depth:
Professional-level technical depth, same as used by local service/repair shops
Detail Level:
Detailed substeps expanding on repair procedure information
Critical Information:
Notes, cautions, and warnings pinpointing critical information
Illustrations Matching:
Numbered instructions and bold figure numbers for quick illustration matching
Part Identification:
Enlarged inset diagrams for detailed part examination
Engine Type:
Inline Four-Cylinder (OHV)
Displacement:
848 cc (0.8 L) 'A-Series' engine was standard for early models
Bore X Stroke:
62.9 mm x 81.3 mm (approximate for 848cc A-Series)
Compression Ratio:
7.5:1 to 8.3:1 (depending on variant and tune)
Horsepower:
Approx. 34-37 bhp @ 5000 rpm (for 848cc A-Series)
Torque:
Approx. 51-52 lb-ft @ 2500 rpm (for 848cc A-Series)
Carburetion:
Single SU Carburetor (e.g., H1 or HS2)
Fuel Type:
Leaded Gasoline (91-94 Octane)
Type:
4-speed Manual Transaxle (integrated with engine, 'লেইভার' style gear change)
Gear Ratios:
Specific ratios vary by model and year, but typically include: 1st: ~3.63:1, 2nd: ~2.20:1, 3rd: ~1.36:1, 4th: ~1.00:1, Reverse: ~3.95:1
Options:
No automatic transmission options were available for this early model.
Clutch Type:
Dry single plate clutch
Crash Safety Era:
Designed pre-modern safety standards; features were rudimentary by today's standards.
Braking System:
Hydraulic drum brakes on all four wheels. Early models featured 'magic wand' lever for handbrake. No ABS or power assistance.
Seat Belts:
Seat belts were optional or not standard equipment in 1961, depending on market regulations.
Body Construction:
Monocoque 'unibody' construction, with integrated structural strength, but crumple zone technology was nascent.
Oil Change:
Typically every 3,000 miles or 6 months (specific intervals may vary based on driving conditions and oil type used).
Grease Points:
Regular lubrication of kingpins, trunnions, and other suspension/steering joints is critical.
Ignition System:
Spark plug gap and ignition timing checks recommended periodically.
Engine Oil:
Initially SAE 20W/50 or 20W/30. Later recommendations often favored synthetic oils for better protection. The gearbox shares oil with the engine in this design.
Gearbox Oil:
Shared with engine oil. Capacity approx. 2.7 litres (shared with engine).
Coolant:
Water mixed with anti-freeze. Capacity approx. 4.5 litres.
Brake Fluid:
DOT 3 or DOT 4 hydraulic fluid (ensure compatibility with seals).
Grease:
EP (Extreme Pressure) grease for suspension and steering components.
Rust:
Prone to corrosion in wheel arches, sills, door bottoms, and floor pans.
Hydrolastic Suspension:
The Countryman did not use the Hydrolastic system in 1961; it used conventional rubber cone suspension. However, later models and general Mini issues include suspension wear.
Gearbox Synchromesh:
Synchromesh on early gearboxes can wear, leading to difficulty engaging gears.
Engine Oil Leaks:
Common leaks from crankshaft seals, gearbox seals, and rocker cover gaskets due to age and design.
Cooling System:
Radiator efficiency can decline, and water pump seals can fail.
Brand Origin:
Austin Motor Company, a British manufacturer known for economical and innovative vehicles.
Countryman Concept:
The Countryman (and its twin, the Traveller) offered a more practical, spacious body style on the Mini platform, featuring unique sliding rear side windows and a tailgate, differentiating it from the saloon.
Production Period:
The Mini Countryman and Traveller (ADO 147 chassis) were produced from 1960 to 1969.
Manufacturing Location:
Mainly Longbridge, Birmingham, UK.