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BMW 1200GS Part Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1200 GS Platform Code: K25 Codes Internal Model Designation: K25 (specifically for the R 1200 GS variant) 👋 Introduction Market Position Target...
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BMW 1200GS Part Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1200 GS
Platform Code:
K25
Codes
Internal Model Designation:
K25 (specifically for the R 1200 GS variant)
👋 Introduction
Market Position
Target Vehicle Segment:
Adventure Touring Motorcycle (ADV)
Key Competitors Historical:
Honda Africa Twin, KTM 1190 Adventure, Yamaha Super Ténéré, Triumph Tiger Explorer.
Key Features
Versatility:
Renowned for its ability to handle both on-road touring and off-road exploration.
Engineering Philosophy:
BMW's commitment to boxer-twin engine architecture, shaft drive, and advanced rider technology.
Manual Purpose:
To provide definitive part identification for the K25 R1200 GS platform, crucial for accurate servicing and parts procurement.
📋 Manual Details
Coverage Areas
Product Type:
Parts Manual / Catalogue
Primary Target User:
Owners, Service Technicians, Enthusiasts
Page Count
Estimated Page Count:
Varies based on specific R 1200 GS generation covered, but typically extensive for a parts manual.
Manual Type
Manual Type:
Parts Catalogue
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac*
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
System Overview:
Comprehensive parts identification for all major vehicle systems and components.
Engine Components:
Cylinder heads, pistons, crankshaft, valves, camshafts, timing components, oil pump, lubrication system parts, cooling system parts (radiator, hoses, thermostat).
Fuel System Components:
Fuel tank, fuel pump, fuel injectors, fuel lines, throttle body assembly, air intake components.
Exhaust System Components:
Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, mounting hardware.
Transmission Components:
Gearbox internals (gears, shafts, synchronizers), clutch assembly parts, final drive components (bevel gear, drive shaft, rear hub).
Chassis And Frame:
Frame sections, subframes, engine mounts, swingarm, suspension linkages.
Suspension Front:
Telelever system components (fork tubes, damping cartridges, linkages), steering head bearings, wheel bearings, brake caliper mounting hardware.
Suspension Rear:
Paralever system components (shock absorber, linkage arms, mounting hardware), wheel bearings.
Wheel And Tire Components:
Wheels (spoked or cast, depending on variant), wheel hubs, spokes, nipples, tires, inner tubes (if applicable).
Braking System Components:
Brake calipers (front and rear), brake discs, master cylinders, brake lines, brake pads, ABS sensor rings.
Electrical System Components:
Wiring harnesses, starter motor, alternator, battery, ignition coils, ECU (Engine Control Unit), lighting components (headlight, taillight, turn signals), sensors (e.g., crank position, lambda).
Control Systems:
Throttle cables, clutch cable, brake levers, shift lever assembly, handlebar controls.
Bodywork And Fairings:
Fuel tank panels, side covers, front fender, rear fender, beak, fairing panels, seat, luggage rack, windshield.
Ergonomics And Accessories:
Footpegs, rider and passenger seats, handlebars, mirrors, luggage systems (e.g., panniers, top box), auxiliary lighting mounts.
Procedures Included
Procedure Overview:
Identification of genuine BMW replacement parts for assembly, disassembly, and repair.
Part Identification Method:
Exploded views with clear numbering correlating to part lists.
Assembly Disassembly Guidance:
Facilitates accurate disassembly and correct reassembly by visual reference.
Adjustment Guidance:
Implied assistance for accurate adjustment through component identification.
Technical Depth
Depth Of Information:
Detailed part identification and cataloging.
Visual Aid Quality:
Tons of illustrations with high-quality exploded views.
Scalability:
Entire document is scalable to several times normal size for clarity.
Part Number Inclusion:
Includes specific BMW part numbers for all listed components.
Repair Instructions Scope:
Does not provide step-by-step repair instructions but is essential for obtaining correct parts for repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable if the PDF is text-based, though image-heavy PDFs may have limited text search.
Print Quality
Printability:
Designed to be printable, with scalable illustrations.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, four-stroke, boxer twin-cylinder engine.
Displacement Cc:
1170 cc
Bore X Stroke:
101 mm x 73 mm
Valve Train:
DOHC (Double Overhead Camshaft), 4 valves per cylinder
Performance
Horsepower Hp Approx:
~100-110 hp (varies slightly by specific year and market)
Torque Lb-Ft Approx:
~80-85 lb-ft (varies slightly by specific year and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch Motronic system.
Fuel Type:
Unleaded premium gasoline (RON 95 or higher recommended).
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed sequential gearbox.
Optional
Optional Transmission:
None (Manual gearbox standard)
Features
Final Drive:
Enclosed driveshaft with bevel gear.
Clutch Type:
Hydraulically operated single dry-plate clutch (earlier models) or wet multi-plate clutch (later models).
📐 Dimensions
Exterior
Length Mm:
Approx. 2230 mm (varies by model year)
Width Mm Over Handlebars:
Approx. 905 mm (varies by model year)
Height Mm Without Mirrors:
Approx. 1430 mm (varies by model year)
Weights
Dry Weight Kg:
Approx. 199 kg (varies by model year and equipment)
Curb Weight Kg Approx:
~220-235 kg (with fluids and standard equipment)
Gross Vehicle Weight Rating Kg:
~450-470 kg (varies by model year)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
Not applicable in the automotive sense; motorcycle safety is assessed differently (e.g., ABS effectiveness, stability).
Active Features
ABS:
BMW Motorrad ABS (often switchable), typically standard on later models.
Traction Control:
ASC (Automatic Stability Control) or DTC (Dynamic Traction Control) available on many models, often as an option or standard on later generations.
Suspension Control:
ESA (Electronic Suspension Adjustment) or ESA II allowing electronic adjustment of damping and spring preload.
Passive Features
Lighting:
Halogen or LED headlights, LED taillights, integrated turn signals.
Frame Construction:
Steel tube frame for rigidity and durability.
💡 Technology Features
Infotainment
Instrument Cluster:
Advanced digital/analog instrument cluster displaying speed, RPM, gear, fuel level, mileage, engine status, and trip computers.
Audio Options:
Optional integrated audio systems were available on some models, often controlled via handlebar switches.
Driver Assistance
Cruise Control:
Available as an option on many K25 variants, providing rider comfort on long journeys.
Onboard Computer:
Standard feature providing extensive ride data and diagnostics.
Connectivity
Diagnostic Ports:
Diagnostic connectors for reading error codes and system data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or annually, whichever comes first.
Major Service Interval:
Valve clearance checks and adjustments, spark plug replacement typically around 20,000-40,000 km intervals, depending on specific model year and engine variant.
Fluid Specifications
Engine Oil Type:
Synthetic Motorcycle Oil, SAE 5W-40 or 10W-50 (API SG/SH/SJ/SL/SM/SN or JASO MA/MA2 rated).
Engine Oil Capacity Liters:
~4.0 liters with filter change.
Gearbox Oil Type:
API GL-5, SAE 75W-90 or 80W-90 synthetic gear oil.
Final Drive Oil Type:
API GL-5, SAE 80W-90 synthetic gear oil (specific BMW recommendations should be followed).
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (BMW approved).
Known Issues
Common Wear Items:
Clutch wear, driveshaft splines (lubrication is key), wheel bearings, brake pads.
Potential Electrical Gremlins:
Can be prone to minor electrical issues if wiring is damaged or connections corrode, especially on older models with extensive off-road use.
Suspension Wear:
Seals in the Telelever and Paralever systems, as well as the rear shock absorber, can require service or replacement over time.
📚 Vehicle History
Brand Heritage
Brand Legacy:
BMW Motorrad has a long and distinguished history in motorcycle manufacturing, particularly known for its boxer-twin engines and adventure bikes.
Model Evolution
Predecessors:
R 1150 GS, R 1100 GS.
Generation Code:
K25 (primarily refers to the generation launched in 2004).
Key Generations And Updates:
The K25 platform saw significant updates, including increased displacement (to 1200cc), engine revisions (e.g., DOHC), introduction of electronic suspension (ESA), and ABS, evolving through various model years.
Production
Production Period:
The R 1200 GS (K25) was produced from approximately 2004 through to the introduction of the water-cooled R 1200 GS (K50) in 2013.
Manufacturing Location:
Germany (Berlin Plant)
🏆 Awards & Recognition
Recognitions
Popularity And Acclaim:
The R 1200 GS (K25) is widely acclaimed and has been a segment-defining motorcycle, often winning 'Motorcycle of the Year' or 'Best Adventure Bike' awards from various publications throughout its production life.
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