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BMW 3 Series 325 Convertible 84-90 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Body Style: Convertible Model Designation: E30 Engine Variant: 325i / 325is / 325i Convertible Codes Chassis Code: E30 👋 Introduction Market...
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BMW 3 Series 325 Convertible 84-90 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Body Style:
Convertible
Model Designation:
E30
Engine Variant:
325i / 325is / 325i Convertible
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Segment:
Compact Luxury Sports Sedan/Convertible
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops.
Competitive Analysis
Competitors Era:
1980s German luxury performance vehicles, including Mercedes-Benz 190E, Audi 80/90, and other premium European and American marques.
Key Features
Driving Dynamics:
Renowned for its balanced handling, rear-wheel-drive platform, and engaging driving experience.
Convertible Specific:
The E30 convertible (often designated as E30/2C) offered a premium open-top experience with a well-engineered soft-top and reinforced chassis for its time.
Engine Philosophy:
Inline-six cylinder engines known for their smooth power delivery and durability.
📋 Manual Details
Coverage Areas
Covered Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990
Page Count
Total Pages:
550
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital)
Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, component identification, torque specifications, timing belt/chain replacement, lubrication, cooling system, fuel delivery system (including injection), exhaust system.
Engine Electrical:
Ignition system, ECU diagnosis, sensor testing, starter, alternator, wiring diagrams for engine management.
Transmission Manual:
Gearbox disassembly, assembly, clutch operation, shift linkage, fluid specifications.
Transmission Automatic:
Automatic transmission operation, control, maintenance, fluid types, torque converter.
Drivetrain:
Driveshaft, universal joints, differential, axle shafts, wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment procedures.
Brakes:
Hydraulic system, brake lines, master cylinder, brake calipers, pads, rotors, parking brake, ABS system (if applicable).
Electrical System:
Battery, charging system, lighting, wipers, horn, power windows, central locking, instrument cluster, fuse box diagrams, wiring schematics.
Body And Chassis:
Body panel removal/installation, door mechanisms, convertible top operation and repair, interior trim, chassis components, rust prevention and repair.
Heating Ventilation Air Conditioning:
HVAC system components, refrigerant handling, blower motor, climate control operation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks and top-offs, brake inspections, tire rotations.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all major systems, symptom-based troubleshooting guides.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and replacement.
Component Removal Installation:
Detailed step-by-step instructions for removing and reinstalling virtually every major and minor component.
Specifications Data:
Torque values, clearances, fluid capacities, electrical resistance, diagnostic readings.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Quality:
High-resolution scans, clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B25
Engine Type:
Inline 6-cylinder, SOHC (Single Overhead Cam)
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower Est:
168-171 hp @ 5800-6000 rpm (depending on market and specific variant)
Torque Est:
164-167 lb-ft @ 4000-4300 rpm (depending on market and specific variant)
Fuel System
Fuel Injection:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline (premium octane recommended)
Ignition System
Ignition Type:
Distributorless ignition system (DIS) or distributor-based ignition, depending on specific model year and region.
🔧 Transmission
Standard
Transmission Type Std:
Getrag 260 5-speed manual transmission
Optional
Transmission Type Opt:
ZF 4HP22 4-speed automatic transmission
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Differential Type:
Limited-slip differential (LSD) often available as an option or standard on M-Sport variants.
📐 Dimensions
Exterior
Length Est:
4340 mm (170.9 in)
Width Est:
1675 mm (65.9 in)
Height Est:
1370 mm (53.9 in)
Wheelbase Est:
2565 mm (100.9 in)
Weights
Curb Weight Est:
1350 - 1450 kg (2976 - 3197 lbs), varying by transmission and options.
Cargo
Trunk Volume Est:
Approximately 280-300 liters (10-11 cu ft), with convertible top down reducing usable space.
🛡️ Safety Features
Ratings
Crash Test Era:
No standardized crash ratings comparable to modern NCAP or IIHS tests exist for this era, but BMW vehicles of this period were generally built with robust safety structures.
Active Features
ABS:
Anti-lock Braking System (ABS) was often optional or standard on higher trims.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts (front and rear).
Body Structure:
Reinforced A-pillars and chassis for convertible safety, integrated roll-over protection system (pop-up hoops often found in later E30 convertible models or as aftermarket additions).
💡 Technology Features
Infotainment
Radio:
Factory-installed AM/FM stereo with cassette player, often with premium sound system options.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Optional cruise control system.
Connectivity
Connectivity Era:
Limited to basic automotive electronics of the period; no modern Bluetooth or USB connectivity from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, depending on driving conditions and oil used. Consult manual for specific recommendations.
Transmission Fluid Change:
Manual: Check for leaks, typically no scheduled change interval but inspection is recommended. Automatic: Around 60,000 miles (100,000 km) or as specified by BMW for the fluid type used.
Coolant Change:
Every 2-3 years or approximately 30,000-50,000 miles (50,000-80,000 km).
Spark Plugs:
Typically every 30,000-60,000 miles (50,000-100,000 km), depending on plug type (copper vs. platinum).
Fluid Specifications
Engine Oil:
SAE 15W-40, 10W-40, or 5W-40 synthetic; check manual for exact API/ACEA specifications. Capacity approx. 4.5 - 5.0 liters.
Coolant:
BMW Blue Antifreeze/Coolant or equivalent ethylene glycol based coolant mixed 50/50 with distilled water. Capacity approx. 7.0 - 8.0 liters.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF Dexron II or equivalent, or specific BMW power steering fluid (check manual).
Manual Transmission Fluid:
SAE 75W-90 or 80W-90 GL-4 gear oil. Capacity approx. 1.4 liters.
Automatic Transmission Fluid:
Dexron II or Dexron III automatic transmission fluid. Capacity approx. 3.5 - 4.0 liters for drain and refill.
Known Issues
Engine Oil Leaks:
Common leaks from valve cover gasket, oil pan gasket, and oil filter housing.
Cooling System Failures:
Cracked plastic coolant expansion tanks, failing water pumps, and deteriorating hoses are frequent issues.
Suspension Wear:
Worn control arm bushings, ball joints, and rear trailing arm bushings (RTABs) leading to poor handling and noise.
Convertible Top Mechanism:
Hydraulic leaks in the convertible top system, failing motors, and worn seals can cause operational issues.
Idle Control Valve:
Faulty Idle Control Valve (ICV) can lead to rough idling or stalling.
Fuel Pump Reliability:
Fuel pumps can degrade over time, leading to hard starting or intermittent power loss.
Rust Prevalence:
Areas prone to rust include rocker panels, rear wheel arches, jacking points, and the battery tray area.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW's long-standing reputation for building driver-focused, sporty, and reliable automobiles.
Model Evolution
E30 Generation Intro:
The E30 platform was introduced in 1982 as a successor to the E21 3 Series. The convertible variant debuted in 1985.
E30 Convertible Significance:
The E30 convertible was a highly successful model that solidified BMW's position in the premium convertible market.
Production
Production Years E30:
1982-1991 (sedans/coupes), 1985-1993 (convertibles)
Manufacturing Locations:
Primarily Dingolfing and Munich, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
The E30 3 Series, including the convertible, was widely praised by automotive journalists for its driving dynamics, build quality, and sporty character, often appearing on 'best of' lists for its era.
Ratings
Overall Reputation:
Highly regarded as a modern classic and a benchmark for compact luxury sport sedans and convertibles.
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