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BMW 3 series e21

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Generation: E21 Production Years: 1975-1983 Codes Chassis Code: E21 👋 Introduction Market Position Positioning: The BMW E21 established the modern compact...
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BMW 3 series e21
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Generation:
E21
Production Years:
1975-1983
Codes
Chassis Code:
E21
👋 Introduction
Market Position
Positioning:
The BMW E21 established the modern compact executive sedan segment, offering a balance of sporty driving dynamics and premium build quality.
Competitive Analysis
Competitors:
Mercedes-Benz W123, Audi 80/Fox, Alfa Romeo Alfetta, Volvo 240 Series
Key Features
Driving Dynamics:
Rear-wheel drive, independent suspension, near-perfect weight distribution, driver-focused cockpit.
Design:
Iconic Hofmeister kink, upright kidney grille, clean lines, excellent visibility.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Bodywork, Maintenance, Repair
Engine Coverage:
M10, M20 (4-cylinder and 6-cylinder variants)
Transmission Coverage:
4-speed Manual, 5-speed Manual (Getrag 245), 3-speed Automatic (ZF 3HP18, ZF 3HP22)
Page Count
Estimated Pages:
500-1000+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English (assumed, based on typical manual offerings for this model)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, camshaft, timing, lubrication system
Fuel System:
Carburetor (Zenith, Solex, Weber), Fuel injection (Bosch L-Jetronic, K-Jetronic)
Ignition System:
Distributor, ignition coil, spark plugs, timing adjustment
Cooling System:
Radiator, water pump, thermostat, hoses, fan
Exhaust System:
Manifold, catalytic converter (later models), muffler, pipes
Transmission Mechanical:
Clutch, gearbox overhaul, gear selection mechanism
Drivetrain:
Driveshafts, universal joints, differential
Suspension:
Front struts, rear trailing arms, springs, shock absorbers, bushings
Steering:
Steering rack, tie rods, steering column
Brakes:
Front discs, rear drums, master cylinder, brake lines, parking brake
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, gauges, fuses, relays
Body And Chassis:
Body panel removal, door mechanisms, interior trim, glass, rust repair
Heating And Ventilation:
Blower motor, heater core, ventilation controls
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flush, belt adjustments
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides
Repair:
Component replacement, major overhaul procedures, specific repair instructions
Assembly Disassembly:
Detailed steps for dismantling and reassembling all major vehicle systems
Diagnostics:
Electrical system testing, fuel system pressure testing, engine compression testing
Painting:
Surface preparation, paint application guidelines, touch-up procedures
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds
Detail Level:
Detailed step-by-step instructions with torque specifications and diagrams
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable:
Yes (typically, for well-produced digital manuals)
Print Quality
Printability:
Printable by section or in full
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
M10 (M10B18, M10B20)
Engine Code 2:
M20 (M20B20, M20B23)
Performance 1
Displacement 1:
1.8L (1766cc) and 2.0L (1990cc) for M10
Horsepower 1:
90-105 hp for M10 variants
Torque 1:
140-170 Nm for M10 variants
Performance 2
Displacement 2:
2.0L (1990cc) and 2.3L (2316cc) for M20
Horsepower 2:
105-143 hp for M20 variants
Torque 2:
165-205 Nm for M20 variants
Fuel System
Fuel Delivery:
Carbureted (e.g., Zenith 35/40 INAT, Solex 40 ADDHE) or Bosch K-Jetronic fuel injection
Engine Design
Configuration:
Inline-4 (M10), Inline-6 (M20)
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Type:
4-speed Manual
Optional
Transmission Type Optional:
5-speed Manual (Getrag 245), 3-speed Automatic (ZF 3HP18/3HP22)
Features
Gear Ratios 5Spd:
Specific ratios vary by model, but typical 5-speed ratios are available in the manual.
Clutch Type:
Single dry plate, hydraulically actuated
📐 Dimensions
Exterior
Length:
Approx. 4360 mm (171.7 in)
Width:
Approx. 1625 mm (64.0 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 2563 mm (100.9 in)
Weights
Curb Weight:
Approx. 1100-1250 kg (2425-2755 lbs), depending on engine and equipment
Gross Vehicle Weight:
Varies by model, typically around 1600-1700 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era, but known for robust chassis construction.
Active Features
Active Safety:
Four-wheel disc brakes (later models, common on 6-cyl), power-assisted brakes (optional)
Passive Features
Passive Safety:
Crumple zones, reinforced passenger cell, padded dashboard and steering wheel, seat belts.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio, cassette player (optional). No digital infotainment.
Driver Assistance
Driver Assistance Features:
None by modern standards; focus is on mechanical feedback and driver control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type.
Timing Belt Chain:
M10 and M20 engines use timing chains, generally requiring inspection rather than scheduled replacement, though tensioners and guides may need attention.
Coolant Flush:
Every 2-3 years or 30,000-40,000 km.
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 20W-50 or 10W-40 (check specific model/year for recommendations).
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (check manual for exact specification).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent.
Differential Fluid:
API GL-5, SAE 80W-90 gear oil.
Known Issues
Rust Prone Areas:
Wheel arches, rocker panels, floor pans, battery tray, rear window seal area.
Engine Issues:
Oil leaks from front/rear main seals, oil pan gasket; cooling system leaks; carburetor tuning issues.
Electrical Issues:
Aging wiring harnesses, failing voltage regulators, instrument cluster issues.
Suspension Issues:
Worn control arm bushings, tie rod ends, worn shock absorbers.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's reputation for building sporty, driver-oriented sedans was cemented with the 3 Series lineage starting with the E21.
Model Evolution
Evolution:
The E21 succeeded the BMW 02 Series and introduced BMW's first monocoque chassis design for a compact car. It laid the groundwork for all subsequent 3 Series generations.
Production
Manufacturing Locations:
Germany (Munich), also assembled in other BMW facilities worldwide.
Production Volume:
Over 1.3 million units produced globally.
🏆 Awards & Recognition
Recognitions
Notable Awards:
While specific awards are scarce, the E21 was widely praised by automotive journalists for its handling and build quality, establishing the 'ultimate driving machine' ethos for the 3 Series.
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