Engine Mechanical:
Engine disassembly, assembly, overhaul, timing, valve adjustments, piston/ring installation, cylinder head repair
Engine Management:
Fuel injection systems (Bosch L-Jetronic/Motronic), ignition systems, sensor diagnostics, ECU troubleshooting
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel tank, lines, L-Jetronic/Motronic system operation
Cooling System:
Radiator, water pump, thermostat, hoses, coolant types, bleeding procedures
Exhaust System:
Exhaust manifolds, catalytic converter (if equipped for US market), mufflers, pipes, hangers
Transmission Manual:
Clutch operation, gear shifting mechanisms, transmission disassembly, assembly, fluid specifications, bearing replacement
Transmission Automatic:
Automatic transmission operation, fluid types, torque converter, hydraulic control, troubleshooting, band/clutch pack inspection
Drivetrain:
Driveshafts, universal joints, differential, rear axle assembly, wheel bearings
Suspension Front:
MacPherson struts, control arms, ball joints, tie rods, springs, shock absorbers, sway bar
Suspension Rear:
Independent rear suspension, trailing arms, shock absorbers, springs, sway bar
Steering System:
Power steering pump, steering rack, steering column, tie rod ends, fluid specifications
Brake System:
Front disc brakes, rear disc brakes (most E30s), brake fluid specifications, caliper rebuild, master cylinder, ABS (if equipped), parking brake
Electrical System:
Battery, alternator, starter motor, lighting systems, fuses, relays, ignition switch, wiring harness inspection
Body And Chassis:
Body panel removal/installation, door mechanisms, glass replacement, body repairs, rust prevention advice
Interior Trim:
Seat removal, dashboard disassembly, center console, door panels, headliner
HVAC System:
Blower motor, heater core, A/C system (if equipped), controls, refrigerant (older R12 for this era), troubleshooting
Wheels And Tires:
Tire sizes, wheel specifications, bolt patterns, torque specifications
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid changes
Troubleshooting Guides:
Diagnostic charts for common symptoms (e.g., no-start, rough idle, overheating), fault finding procedures
Repair Procedures:
Step-by-step instructions for component removal, replacement, and reassembly for all major systems
Diagnostic Techniques:
Methods for checking ignition timing, fuel pressure, compression testing, electrical circuit continuity
Adjustment Procedures:
Idle speed adjustments, throttle cable adjustments, clutch adjustment, headlight aiming
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, including component identification and wire colors
Depth Of Information:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including complex diagnostics.
Diagnostic Tools Required:
Basic hand tools, multimeter, compression tester, fuel pressure gauge, timing light. Advanced diagnostics may require specific BMW tools of the era.
Special Tool References:
Mentions of BMW-specific tools required for certain procedures (e.g., flywheel lock tool, valve spring compressor).
Oil Change Interval Typical:
Every 5,000-7,500 miles (8,000-12,000 km) or annually, depending on driving conditions and oil quality used. Check manual for specific recommendations.
Timing Belt Service:
M20 engines (6-cylinder) use a timing belt. Replacement interval is typically 30,000-50,000 miles (48,000-80,000 km). M10 engines (4-cylinder) have a timing chain.
Brake Fluid Change Interval:
Every 2 years, regardless of mileage, to prevent moisture absorption which degrades performance and can cause corrosion.
Engine Oil Specification:
SAE 15W-40 or 10W-40 typically recommended for M10/M20 engines in moderate climates. Check specific API/ACEA ratings and BMW approvals in the manual.
Coolant Specification:
BMW Blue Coolant (ethylene glycol based) or equivalent for this era. Mix 50/50 with distilled water. Capacity approx. 6-8 liters.
Brake Fluid Specification:
DOT 3 or DOT 4. Manual will specify exact type. Capacity approx. 0.75-1 liter.
Transmission Fluid Manual Mtf:
API GL-4 SAE 75W-90 or 80W-90 gear oil. Capacity approx. 1.5-1.8 liters.
Transmission Fluid Automatic Atf:
Dexron II or equivalent. Consult manual for precise BMW specification (e.g., ATF D2).
Power Steering Fluid:
ATF Dexron II or specified hydraulic fluid.
Common E30 Issues:
Cooling system leaks (cracked plastic expansion tanks, failing water pumps), fuel distributor diaphragm leaks (L-Jetronic), trailing arm bushings, rust (especially around fenders, rocker panels, battery tray), instrument cluster failure, door handle mechanisms.
Engine Specific Issues M20:
Head gasket leaks, oil filter housing leaks, timing belt issues if not replaced on schedule, oil pan leaks.