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BMW 3 Series E46 328i Sedan 1999-2005 Service Repair Manual

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The BMW 3 Series, specifically the E46 generation produced from 1999 to 2005, represents a significant chapter in the brand's legacy as a purveyor of the ultimate driving machine. This...
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BMW 3 Series E46 328i Sedan 1999-2005 Service Repair Manual
The BMW 3 Series, specifically the E46 generation produced from 1999 to 2005, represents a significant chapter in the brand's legacy as a purveyor of the ultimate driving machine. This entry-luxury compact executive sedan, including the 328i model with its M52TU B28 inline-six engine, is renowned for its exceptional driving dynamics, balanced chassis, and refined engineering, earning consistent acclaim from automotive journalists and awards such as Car and Driver's '10Best'. Designed with an emphasis on performance and driver engagement, the E46 offered a premium experience that set it apart from competitors like the Mercedes-Benz C-Class and Audi A4, cementing its status as a benchmark in its class. This comprehensive Workshop Service Repair Manual provides essential guidance for the maintenance and repair of your BMW 3 Series E46. Covering a vast array of systems from the M52TU B28 engine and transmissions to the drivetrain, suspension, brakes, and electrical systems, this manual details everything from scheduled maintenance and routine service to complex diagnostics and component overhauls. It is an indispensable resource for professional technicians and DIY mechanics alike, offering step-by-step instructions, troubleshooting guides, and critical technical specifications designed to ensure the optimal performance and longevity of your vehicle.
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Body Style:
Sedan
Specific Model:
328i
Model Years Covered:
1999-2005
Codes
Engine Code Common:
M52TU B28
👋 Introduction
Market Position
Market Segment:
Entry-luxury compact executive sedan
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Volvo S60
Key Features
Bmw Philosophy:
Emphasis on driving dynamics ('The Ultimate Driving Machine'), rear-wheel drive platform, and refined engineering.
E46 Generation Attributes:
Considered a high point in BMW design and engineering, known for its balanced chassis, responsive handling, and quality interior.
Manual Value Proposition
Diy Support:
Empowers owners to perform maintenance and repairs, saving on dealership costs and increasing vehicle longevity.
Diagnostic Aid:
Provides the detailed technical information needed for accurate diagnosis and effective repair.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Target Audience:
Professional Technicians and DIY Mechanics
Page Count
Page Count Estimate:
Hundreds of Pages (Printable)
Manual Type
Content Type:
Complete Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul of the M52TU B28 engine, including cooling system, lubrication system, fuel system, ignition system, emission control system, and engine management.
Transmission:
Coverage for both manual and automatic transmissions, including removal, installation, disassembly, assembly, fluid specifications, and troubleshooting.
Drivetrain:
Detailed information on driveshafts, differential, axles, and wheel bearings.
Suspension:
Front and rear suspension components, including struts, shock absorbers, control arms, bushings, sway bars, and alignment procedures.
Brakes:
Front and rear brake systems (discs and pads), ABS, DSC, brake fluid specifications, bleeding procedures, and component replacement.
Steering:
Power steering system, steering rack, tie rods, and associated components.
Electrical System:
Comprehensive wiring diagrams, fuse box layouts, battery, alternator, starter, lighting system, instrument cluster, and body control modules.
Body And Chassis:
Body panel removal and installation, interior trim, doors, windows, sunroof, and structural components.
Climate Control:
HVAC system, air conditioning, heater core, blower motor, and climate control unit diagnosis and repair.
Comfort And Convenience:
Power windows, power locks, central locking system, seats, and mirrors.
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, and inspections.
Repair:
Step-by-step repair instructions for all major components and systems, from minor adjustments to complete component overhauls.
Troubleshooting:
Diagnostic procedures and troubleshooting guides for common problems, fault codes, and symptoms.
Disassembly And Assembly:
Detailed instructions for removing, rebuilding, and reassembling various vehicle components with exploded views.
Technical Specifications:
Torque specifications, clearances, fluid capacities, and electrical specifications.
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, including diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable (allows printing of entire manual or selected pages)
Zoom Functionality:
YES (Zoom IN/OUT for detailed viewing of diagrams and text)
Binding Type
Binding:
Digital (Downloadable PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, DOHC, 24 valves
Engine Code:
M52TU B28 (Double VANOS)
Displacement:
2.8 Liters (2793 cc)
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft (279 Nm) @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic ME 7.2)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Engine Management
Engine Control Unit:
Bosch Motronic ME 7.2
Cooling System
Cooling Type:
Liquid-cooled, pressurized system
Lubrication System
Oil Type Specification:
BMW Longlife-01 (e.g., Castrol Syntec 5W-30 or equivalent)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (Getrag 250)
Optional
Optional Transmission:
5-speed Steptronic Automatic (GM A5S 325Z)
Features
Automatic Transmission Features:
Steptronic manual shifting mode
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90
Automatic Transmission Fluid:
Dexron III or equivalent
📐 Dimensions
Exterior
Length:
177.4 inches (4505 mm)
Width:
68.5 inches (1740 mm)
Height:
56.2 inches (1427 mm)
Wheelbase:
107.4 inches (2729 mm)
Weights
Curb Weight:
Approx. 3340-3450 lbs (1515-1565 kg)
Cargo
Trunk Capacity:
12.4 cubic feet (351 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (for models equipped with side airbags)
IIHS Frontal Offset:
Good
Active Features
Traction Control:
Available (ASC - Automatic Stability Control, later DSC - Dynamic Stability Control)
Anti Lock Brakes:
Standard (ABS)
Passive Features
Airbags:
Standard front airbags, optional front side-impact airbags
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Head Unit Options:
Various BMW Business CD and Professional CD/RDS radios, optional navigation systems (MK III/IV).
Driver Assistance
Stability Control:
DSC (Dynamic Stability Control) available on later models and as an option.
Connectivity
Onboard Computer:
Standard on most models, providing fuel consumption, range, and average speed information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 1 year, depending on oil type and driving conditions (refer to Condition Based Service - CBS system).
Air Filter Replacement:
Approx. 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Approx. 15,000 miles or annually.
Spark Plug Replacement:
Approx. 60,000-100,000 miles, depending on plug type (e.g., long-life iridium).
Coolant Flush:
Every 30,000-60,000 miles or as recommended by BMW (typically BMW Blue Coolant).
Fluid Specifications
Engine Oil Capacity:
6.5 liters (approx. 6.9 US quarts) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 standard)
Brake Fluid Type:
DOT 4
Known Issues
Cooling System Leaks:
Common issues include cracked plastic expansion tanks, leaking hoses, and water pump failures.
Oil Pan Gasket Leaks:
Degradation of the oil pan gasket can lead to oil leaks.
Vibration Issues:
Driveshaft center support bearing, flex disc (guibo), and rear differential mounts can wear out, causing vibrations.
Window Regulator Failure:
Plastic components in the window regulator mechanism are prone to breaking.
ABS Wheel Speed Sensor Failure:
Can cause ABS and DSC warning lights to illuminate.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Founded in 1916, BMW has a long history of producing high-quality, performance-oriented vehicles, particularly known for its inline-six engines and sporty driving characteristics.
Model Evolution
E46 Introduction:
The E46 generation succeeded the E36 3 Series and was produced from 1998 to 2006. It marked a significant evolution in styling, technology, and driving dynamics.
E46 Lifespan:
1998-2006 (Sedan production for North America ended in 2005, but international models continued)
Production
Manufacturing Locations:
Germany (Dingolfing), Austria (Graz), South Africa (Rosslyn)
Sales Volume Significance:
The E46 was a highly successful generation for BMW, contributing significantly to the brand's global sales and reputation.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series consistently ranked on Car and Driver's '10Best' list during its production run, lauded for its driving dynamics.
Automotive Journalism Acclaim:
Praised by automotive journalists worldwide for its chassis tuning, engine refinement, and overall driving experience.
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