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BMW 3 Series E46 2002 Service Repair Workshop Manual
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Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Model Year: 2002 Product Type: Service Repair Workshop Manual Codes Vin Prefix: WBA Generation Generation Name: Fourth Generation (E46)...
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | 3 Series |
| Chassis Code: | E46 |
| Model Year: | 2002 |
| Product Type: | Service Repair Workshop Manual |
| Codes | |
| Vin Prefix: | WBA |
| Generation | |
| Generation Name: | Fourth Generation (E46) |
| Generation Years: | 1998-2006 (Model Years) |
| Introduction | |
| Market Position | |
| Market Segment: | Premium compact executive sedan and coupe segment. |
| Target Owner Profile: | Enthusiasts and owners who value performance, driving dynamics, and advanced engineering, often willing to perform their own maintenance or understand complex repairs. |
| Competitive Analysis | |
| Key Competitors: | Mercedes-Benz C-Class, Audi A4, Lexus IS, Acura TL, Infiniti G35. |
| Key Features | |
| Performance Handling: | Renowned for balanced chassis, precise steering, and engaging driving experience. |
| Engineering Quality: | High-quality materials, advanced powertrain technology, and sophisticated electronic systems. |
| Manual Value Proposition | |
| Cost Savings: | Enables significant cost savings on maintenance and repairs by empowering owners to perform tasks themselves. |
| Informed Decisions: | Provides owners with the knowledge to better understand their vehicle and communicate effectively with service technicians. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Complete service and repair instructions for BMW 3 Series E46 models, specifically the 2002 model year. |
| Engine Coverage: | All major engine mechanical and electrical systems. |
| Drivetrain Coverage: | Clutch, manual and automatic transaxle systems, driveshaft, and axles. |
| Suspension Steering Coverage: | Suspension system and steering system. |
| Brakes Safety Coverage: | Brake system and restraint systems. |
| Body Chassis Coverage: | Body (interior and exterior) and body electrical systems. |
| HVAC Coverage: | Heating, Ventilation, and Air Conditioning (HVAC) systems. |
| Page Count | |
| Estimated Page Count: | Typically 1500-2500+ pages for a comprehensive BMW workshop manual. |
| Manual Type | |
| Type: | Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Digital Features: | Searchable text, bookmarking, hyperlinking between sections (depending on PDF creation). |
| Manual Coverage | |
| Systems Covered | |
| All Systems: | Covers all major vehicle systems from general information to detailed component repair. |
| Engine Mechanical: | Engine construction, cylinder head, valve train, piston and connecting rod assembly, crankshaft and main bearings, lubrication system, cooling system. |
| Engine Electrical: | Ignition system, starter system, charging system, engine management (ECU), fuel injection. |
| Emission Control: | Emission control systems, catalytic converter, EGR system, EVAP system, diagnosis of emission-related faults. |
| Fuel System: | Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, throttle body, diagnosis. |
| Transmission: | Manual transaxle (clutch, gearbox, shift linkage) and Automatic transaxle (torque converter, planetary gears, valve body, electronic controls). |
| Drivetrain Axles: | Driveshaft, universal joints, CV joints, drive axles, differential (if applicable). |
| Suspension: | Front suspension (struts, control arms, sway bar), rear suspension (multi-link, shock absorbers, springs), wheel bearings. |
| Steering: | Steering column, steering gear/rack, power steering system, tie rods, alignment specifications. |
| Brakes: | Front and rear brake systems (disc brakes), brake calipers, brake pads, brake rotors, ABS system, hydraulic lines, brake fluid specifications. |
| Restraint Systems: | Airbag system, seat belts, SRS control unit, diagnosis and replacement procedures. |
| Body Interior: | Interior trim panels, seats, dashboard, door panels, headliner, carpet. |
| Body Exterior: | Bumpers, fenders, hood, trunk lid, doors, mirrors, glass, exterior trim. |
| Body Electrical: | Lighting system, power windows, power door locks, wipers, horn, central locking, keyless entry, fuse box locations and diagrams. |
| HVAC: | Air conditioning compressor, condenser, evaporator, heater core, blower motor, climate control unit, refrigerant type and charging procedures. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid level checks and changes. |
| Diagnostics: | Troubleshooting guides, symptom-based diagnosis, fault code interpretation, wiring diagrams for diagnostic purposes. |
| Repair: | Step-by-step repair procedures for all covered systems, including component removal, installation, and adjustments. |
| Rebuild: | Detailed instructions for rebuilding major components such as engines, transmissions, and differentials. |
| Wiring Schematics: | Comprehensive wiring diagrams for electrical systems, including power distribution, grounds, and signal paths. |
| Specifications Data: | Torque specifications, clearances, fluid capacities, pressures, tolerances, and alignment data. |
| Technical Depth | |
| Depth: | Comprehensive, from basic maintenance to advanced diagnostics and complete vehicle overhauls. Equips users to perform dealership-level repairs. |
| Target Audience | |
| Primary Users: | Independent auto service professionals, automotive technicians, and mechanically inclined BMW owners. |
| Manual Attributes | |
| Instruction Style: | Clear, concise text with step-by-step instructions and supporting diagrams/illustrations. |
| Accuracy: | Vehicle-specific, derived from manufacturer data and used by authorized dealer service departments. |
| Manual Specifications | |
| File Format | |
| Format Details: | Adobe PDF, ensuring broad compatibility with various operating systems and devices. |
| Print Quality | |
| Printable: | Yes, all pages are printable for use in workshop environments. |
| Resolution Enhancement: | Typically high-resolution scans or native digital files for clear text and diagrams. |
| Binding Type | |
| Binding For Physical: | N/A (digital format), but printable pages can be bound as needed. |
| Paper Type | |
| Paper Recommendation: | Recommended to print on durable paper suitable for workshop conditions. |
| Software Requirements | |
| Reader: | Adobe PDF Reader (or compatible). |
| Compatibility | |
| Operating Systems: | Compatible with all versions of Windows and macOS. |
| Engine Specifications | |
| Primary Engine | |
| Engine Options 2002: | Inline-4 (M43/N42/N46), Inline-6 (M54). |
| Performance | |
| Example M54B30: | 3.0L M54B30: ~225 hp @ 6000 rpm, ~214 lb-ft @ 3500 rpm. |
| Example M54B25: | 2.5L M54B25: ~184 hp @ 6000 rpm, ~175 lb-ft @ 3500 rpm. |
| Example N42B20: | 2.0L N42B20 (Valvetronic): ~143 hp @ 6000 rpm, ~147 lb-ft @ 3600 rpm. |
| Fuel System | |
| Injection Type: | Multi-point fuel injection (MPI) / Electronic Fuel Injection (EFI). |
| Ignition System: | Distributorless ignition system (DIS) with individual ignition coils. |
| Engine Management | |
| ECU Type: | Siemens MS43 or MS45 DME (Digital Motor Electronics). |
| Transmission | |
| Standard | |
| Manual Transmission: | 5-speed Getrag manual transmission (e.g., GS5-39DZ). |
| Optional | |
| Automatic Transmission: | 5-speed ZF Steptronic automatic transmission (e.g., 5HP19FL). |
| Features | |
| Steptronic Operation: | Allows manual gear selection via shifter or steering wheel buttons (depending on option). |
| Fluid Specs | |
| Manual Transmission Fluid: | Refer to manual for specific BMW approved gear oil (e.g., Castrol Syntrans FE 75W-80). |
| Automatic Transmission Fluid: | BMW LT-2 or LT-3 ATF (Automatic Transmission Fluid), e.g., Pentosin ATF1. |
| Dimensions | |
| Exterior | |
| Body Styles Covered: | Sedan (4-door), Coupe (2-door), Convertible (2-door), Sports Wagon (Touring). |
| Weights | |
| Curb Weight Range: | Approximately 3,100 - 3,500 lbs (1400 - 1600 kg), depending on model and options. |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact: | 5-star rating (for sedan models). |
| IIHS Side Impact: | Good rating (for sedan models). |
| Active Features | |
| Stability Control: | Dynamic Stability Control (DSC). |
| Braking Assistance: | Anti-lock Braking System (ABS), Brake Assist. |
| Passive Features | |
| Airbags: | Frontal airbags, side airbags (door mounted or seat mounted). |
| Seat Belts: | 3-point seat belts with pretensioners and force limiters. |
| Technology Features | |
| Infotainment | |
| Audio System: | BMW Professional CD/Radio, optional Harman Kardon sound system. |
| Navigation: | Optional MKIII or MKIV navigation system with DVD or CD-ROM maps. |
| Driver Assistance | |
| Parking Assist: | Optional Rear Park Distance Control (PDC). |
| Connectivity | |
| Cruise Control: | Standard cruise control, optional adaptive cruise control (less common for this year). |
| Lighting | |
| Headlights: | Halogen projector headlights, optional Xenon Adaptive Headlights. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically 10,000-15,000 miles or annually, as indicated by the Condition Based Service (CBS) system or onboard computer. |
| Spark Plug Replacement: | For M54 engines, approximately 100,000 miles with iridium spark plugs. |
| Coolant Flush: | Every 2-4 years or 30,000-50,000 miles. |
| Fluid Specifications | |
| Engine Oil Type: | BMW Longlife-01 (LL-01) approved synthetic oil, e.g., 5W-30 or 0W-40 depending on climate. |
| Brake Fluid Type: | DOT 4 (BMW recommends BMW Brake Fluid). |
| Power Steering Fluid: | Pentosin CHF 11S or CHF 202 (Green fluid), consult manual for specific type. |
| Known Issues | |
| Cooling System: | Plastic coolant expansion tank prone to cracking, water pump impeller failure (plastic), thermostat housing leaks. |
| Engine Oil Leaks: | Valve cover gasket (plastic covers), oil filter housing gasket, oil pan gasket. |
| Suspension: | Front control arm bushings, rear subframe bushings, ball joints, strut mounts. |
| Electrical: | ABS/DSC sensor failure, window regulator failure, door handle microswitches, CCFL angel eye failure (if equipped). |
| Vehicle History | |
| Brand Heritage | |
| Bmw Philosophy: | Sheer Driving Pleasure, focus on performance, luxury, and engineering. |
| Model Evolution | |
| E46 Design: | Introduced as a successor to the E36, featuring more aerodynamic lines, improved interior space, and advanced technology. |
| E46 Facelift: | Facelift (LCI) occurred around the 2001/2002 model year, with minor styling updates and feature enhancements. |
| Production | |
| Production Locations: | Primarily Dingolfing, Germany; Regensburg, Germany; Rosslyn, South Africa; and Spartanburg, USA (for certain models/variants). |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver: | Car and Driver's 10Best list multiple times during its production run. |
| Ratings | |
| Consumer Reports: | Generally rated well for owner satisfaction and reliability in its class, though specific model years can vary. |