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BMW 316 316i 1988-1991 Best Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E30 Codes Engine Codes: M20B20 (320i), M20B25 (325i - potentially covered depending on market/manual scope) Specific Model Variant: 316i...
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BMW 316 316i 1988-1991 Best Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E30
Codes
Engine Codes:
M20B20 (320i), M20B25 (325i - potentially covered depending on market/manual scope)
Specific Model Variant:
316i
👋 Introduction
Market Position
Segment:
Compact Executive Sedan / Coupe
Bmw Positioning:
Entry-level luxury sport sedan offering BMW's characteristic driving dynamics and build quality.
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra.
Key Features
Driving Dynamics:
Renowned for balanced chassis, precise steering, and rear-wheel-drive platform.
Build Quality:
High standard of German engineering and materials for its era.
Design Era:
Iconic E30 design language, characterized by clean lines and functional aesthetics.
📋 Manual Details
Coverage Areas
Coverage Years:
1988, 1989, 1990, 1991
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication, cooling.
Fuel System:
Fuel injection (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, fuel filter, fuel tank.
Ignition System:
Distributor, ignition coil, spark plugs, ignition timing, Motronic control.
Transmission:
Manual transmission (Getrag 240), clutch system, removal, installation, internal components, fluid types.
Drivetrain:
Driveshafts, differential, rear axle assembly, wheel bearings.
Suspension:
Front MacPherson struts, rear semi-trailing arms, shock absorbers, springs, bushings, alignment procedures.
Steering:
Power steering system, steering rack, tie rods, steering column, wheel alignment.
Brakes:
Front ventilated discs, rear solid discs (or drums on some variants), brake hydraulics, ABS (if equipped), brake pad/rotor replacement, bleeding procedures.
Electrical System:
Battery, alternator, starter motor, lighting systems, fuses, relays, wiring diagrams.
Engine Management:
Bosch Motronic M1.3 or similar, sensor diagnostics (crankshaft, camshaft, throttle position, O2), actuator diagnostics.
Body And Chassis:
Body panel removal/installation, door mechanisms, window regulators, bumpers, trim.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant checks, belt inspections.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Repair Procedures:
Detailed, illustrated instructions for component removal, repair, and reinstallation.
Rebuild Procedures:
Comprehensive guide for engine, transmission, and differential rebuilds.
Torque Specifications:
Crucial torque values for all critical fasteners.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth Of Coverage:
Complete overhaul and rebuilding procedures for major mechanical and electrical components.
Diagnostic Capabilities:
Includes diagnostic strategies for engine management, emissions, and electrical systems.
Special Tools:
Lists necessary special tools required for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (OCR dependent on original scan quality).
Print Quality
Print Readability:
Designed for clear printing of text and diagrams.
Binding Type
Binding Recommendation:
Digital format, user can print and bind as needed (e.g., coil binding).
Paper Type
Paper Recommendation:
Standard printer paper; heavier stock recommended for frequently used sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, SOHC (Single Overhead Camshaft)
Engine Code:
M40B16 (most common for 316i)
Displacement:
1.6 Liters (1596 cc)
Performance
Horsepower:
Approx. 100-102 PS (98-100 hp) @ 5800-6000 rpm (may vary by market)
Torque:
Approx. 130-135 Nm (96-99 lb-ft) @ 4500-4700 rpm (may vary by market)
Fuel System
Fuel Injection:
Bosch Motronic (likely M1.3 or similar fuel injection and ignition management system)
Fuel Type:
Unleaded Gasoline (RON 91 or higher)
Engine Maintenance
Timing Belt:
Requires periodic replacement (refer to manual for specific interval, typically 40,000-60,000 miles or 3-5 years).
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Gearbox Model:
Getrag 240
Optional
Automatic Transmission:
Optional 4-speed automatic transmission (ZF 4HP22 or similar) may have been available in certain markets.
Features
Clutch Type:
Hydraulically operated single-plate dry clutch.
Maintenance
Transmission Fluid Type:
BMW MTF LT-1 or equivalent (e.g., API GL-4, SAE 75W-90).
📐 Dimensions
Exterior
Wheelbase:
Approx. 2570 mm (101.2 in)
Length:
Approx. 4340 mm (170.9 in)
Width:
Approx. 1675 mm (66.0 in)
Height:
Approx. 1380 mm (54.3 in)
Weights
Curb Weight:
Approx. 1150-1200 kg (2535-2646 lbs), varies by body style and options.
Wheels Tires
Wheel Bolt Pattern:
5x120
Standard Tire Size:
175/70 R14 or 195/60 R14 (depending on trim/options)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available for this specific era and model, though E30 chassis generally considered robust for its time.
Active Features
ABS:
Anti-lock Braking System (ABS) was an optional feature on later E30 models, potentially available on the 316i.
Passive Features
Seatbelts:
Three-point seatbelts front and rear.
Headrests:
Front and rear headrests.
💡 Technology Features
Infotainment
Radio System:
Factory AM/FM/Cassette player with basic tuning and audio controls. Aftermarket upgrades common.
Speaker Configuration:
Typically 4 speakers (front door/dash, rear parcel shelf).
Driver Assistance
ABS Availability:
Optional ABS, not standard across all models/years.
Connectivity
Exterior Mirrors:
Manually adjustable or power-adjustable exterior mirrors depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles or 12 months, consult manual for precise recommendation.
Air Filter Replacement:
Every 15,000-20,000 miles or as needed, check manual.
Spark Plug Replacement:
Typically 30,000-60,000 miles for platinum plugs, check manual for specific plug type and interval.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-40 API SG or higher; BMW recommends specific grades, refer to manual.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or compatible ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common E30 Issues:
Coolant leaks (hose degradation, water pump), fuel distributor diaphragm issues, idle control valve problems, trailing arm bushing wear, door seal degradation.
M40 Engine Specifics:
Potential for valve stem seal wear, oil consumption, and timing belt failure if not replaced on schedule.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's commitment to the 'Ultimate Driving Machine' ethos.
Model Evolution
E30 Generation:
Second generation 3 Series (E30), produced from 1982 to 1994 (sedan/touring until '91, coupe/convertible until '93, M3 until '92).
316I Placement:
Positioned as the entry-level fuel-injected model in many markets, offering improved refinement over carbureted versions.
Production
Production Period For E30 316I:
Approx. 1988-1991 (covering this manual's scope).
🏆 Awards & Recognition
Recognitions
E30 Chassis Reputation:
The E30 platform is widely regarded as a benchmark for sports sedan handling and driver engagement of its era.
Automotive Journals Praise:
Consistently praised by automotive media for its driving dynamics, build quality, and classic design.
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