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BMW 316 316i 1991 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 316 / 316i Year: 1991 Codes Chassis Code: E36 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Target Audience:...
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UGS: 432034
Mots clés: 1991 316 316i BMW Car Cars Misc
BMW 316 316i 1991 Service Repair Workshop ManualBMW 316 316i 1991 Service Repair Workshop ManualBMW 316 316i 1991 Service Repair Workshop ManualBMW 316 316i 1991 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
316 / 316i
Year:
1991
Codes
Chassis Code:
E36
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible
Target Audience:
Premium compact car buyers seeking a blend of performance, luxury, and handling
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Lexus ES 250
Key Features
Driving Dynamics:
Renowned BMW handling, balanced chassis, rear-wheel drive
Powertrain:
Efficient and reliable 4-cylinder engines, smooth transmissions
Interior Quality:
High-quality materials, driver-focused ergonomics, premium feel
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Manual / Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, though print not explicitly excluded)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanicals (M40B18), lubrication, cooling, fuel injection (Bosch Motronic), ignition, exhaust
Transmission:
Manual transmission (Getrag 260/5) and Automatic transmission (ZF 4HP22 EH) service, repair, and adjustments
Drivetrain:
Clutch, driveshaft, differential, rear axle components
Suspension:
Front and rear suspension systems, components, geometry, and adjustments
Brakes:
Front disc brakes, rear drum or disc brakes (depending on specific 316i variant), ABS system (if equipped), hydraulic components
Steering:
Power steering system, steering rack, components, and adjustments
Electrical:
Complete electrical system, wiring diagrams, fuses, relays, lighting, instrumentation, starter, alternator
Bodywork:
Body panel removal and installation, interior trim, glass, seals
HVAC:
Heating, ventilation, and air conditioning system service and repair (if applicable)
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection and replacement
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) for engine management, common fault identification
Repair:
Step-by-step repair instructions for all major mechanical and electrical systems, component overhauls, and adjustments
Disassembly Reassembly:
Detailed instructions for disassembling and reassembling major components like engine, transmission, suspension, brakes
Specifications:
Torque specifications for critical fasteners, alignment data, clearance measurements
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced repair and diagnostic procedures, suitable for professional mechanics and experienced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Quality:
High-resolution diagrams, illustrations, and photographs
Binding Type
Binding:
N/A (for digital format)
Paper Type
Paper:
N/A (for digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M40B18
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.8 Liters (1796 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Performance
Horsepower:
Approx. 113 hp @ 5500 rpm
Torque:
Approx. 165 Nm (122 lb-ft) @ 4250 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M1.3 Fuel Injection
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Engine Management
Ignition System:
Electronic ignition with knock sensor
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (Getrag 260/5)
Optional
Type:
4-speed Automatic Transmission (ZF 4HP22 EH)
Features
Clutch Type:
Hydraulically operated single-plate dry clutch
Manual Gear Ratios:
1st: 4.23:1, 2nd: 2.52:1, 3rd: 1.69:1, 4th: 1.23:1, 5th: 1.00:1, Reverse: 3.83:1
📐 Dimensions
Exterior
Length:
Approx. 4433 mm (174.5 in) - Sedan
Width:
Approx. 1711 mm (67.4 in)
Height:
Approx. 1393 mm (54.8 in) - Sedan
Weights
Curb Weight:
Approx. 1300 kg (2866 lbs) - Manual Sedan
🛡️ Safety Features
Ratings
Crash Testing:
No specific Euro NCAP or IIHS ratings available for this early model, but BMW was known for robust construction
Active Features
ABS:
Anti-lock Braking System (ABS) optional on some models
Passive Features
Airbags:
Driver's airbag was optional, passenger airbag not widely available in this model year
Seatbelts:
Three-point inertia-reel seatbelts front and rear
Body Structure:
Reinforced passenger cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM cassette stereo system with optional CD changer. Upgradeable to modern head units.
Driver Assistance
Cruise Control:
Optional cruise control system available on some models.
Connectivity
Original Connectivity:
Basic at best by modern standards; no integrated Bluetooth or USB ports from the factory.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months, whichever comes first (dependent on driving conditions).
Air Filter:
Inspect every 20,000 km (12,000 miles), replace as needed or at 40,000 km (24,000 miles).
Spark Plugs:
Replace approximately every 40,000 - 60,000 km (24,000 - 36,000 miles) with appropriate type (e.g., Bosch Super Plus).
Coolant:
Replace every 2-3 years or as per manufacturer recommendation.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3. Viscosity: SAE 5W-40 or 10W-40 is generally recommended for year-round use in moderate climates. Consult manual for specific temperature ranges.
Coolant:
BMW Blue Antifreeze/Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors. Mixture typically 50% coolant / 50% distilled water.
Brake Fluid:
DOT 4 (ensure it meets or exceeds DOT 4 specifications)
Transmission Oil Manual:
GL-4 SAE 75W-90 or 75W-80 synthetic gear oil.
Transmission Oil Automatic:
Dexron III (or equivalent ATF specification)
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid (check specific type for E36).
Known Issues
Cooling System:
Cracking plastic expansion tanks, water pump failures, heater core leaks. Regular coolant flushes and inspection are vital.
Suspension:
Worn control arm bushings (e.g., 'bushings of doom'), ball joints, and rear subframe mounting points can lead to knocking noises and poor handling.
Electrical:
Corrosion on wiring connectors, faulty window regulators, ABS sensor issues, dashboard illumination problems.
Engine M40:
Timing chain guides and tensioners can wear, leading to noise and potential chain derailment. Camshaft wear can occur if oil changes are neglected. Valve cover gasket leaks are common.
Bodywork:
Rust in common areas like wheel arches, rocker panels, and door bottoms. Door seals can degrade.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure - emphasis on performance, handling, and driver engagement
Model Evolution
E36 Introduction:
The E36 generation replaced the E30 3 Series starting in 1990. It represented a significant modernization in design, engineering, and technology.
316I Positioning:
The 316i served as the entry-level model in the E36 range, offering BMW's signature driving experience at a more accessible price point.
Production
Production Years E36:
1990-2000
Manufacturing Locations:
Germany (Dingolfing, Munich), Austria, South Africa, Mexico, Thailand
🏆 Awards & Recognition
Recognitions
General Reputation:
The E36 3 Series was widely praised by automotive journalists for its excellent handling, refined ride, and build quality. It solidified BMW's reputation in the compact executive segment.
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