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BMW 320d-330d E46 Service Repair Manual 1998-2001

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This manual covers the 3 Series E46 models, specifically the 320d and 330d variants, produced between 1998 and 2001. Known for its exceptional driving dynamics and robust engineering, the E46...
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BMW 320d-330d E46 Service Repair Manual 1998-2001
This manual covers the 3 Series E46 models, specifically the 320d and 330d variants, produced between 1998 and 2001. Known for its exceptional driving dynamics and robust engineering, the E46 generation is a testament to commitment to performance and quality. This range of vehicles offers a sophisticated driving experience, catering to enthusiasts who appreciate refined handling and powerful, efficient diesel engines. The 320d features a 2.0-liter inline 4-cylinder diesel engine (M47D20), while the 330d is equipped with a 3.0-liter inline 6-cylinder diesel engine (M57D30), both delivering impressive power and torque for their class. This comprehensive workshop and service repair manual provides detailed, step-by-step instructions essential for the maintenance and repair of your 3 Series E46. It covers a wide array of systems, including engine mechanicals, fuel and ignition systems, transmission, suspension, steering, braking, and electrical systems. Additionally, it details bodywork, HVAC, and routine maintenance procedures, offering factory-level technical data such as torque settings and fluid capacities. With detailed diagrams and exploded views, this manual is an indispensable resource for DIY enthusiasts and professional technicians alike, enabling accurate diagnostics and repairs to ensure the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Engine Variants Covered:
320d, 330d
Model Years Covered:
1998, 1999, 2000, 2001
Codes
Engine Codes:
M47D20 (320d), M57D30 (330d)
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, BMW owners seeking detailed technical information.
Competitive Analysis
Advantage:
Provides factory-level detail comparable to official BMW workshop manuals, covering diesel variants specifically.
Key Features
Detail Level:
Extremely detailed, step-by-step instructions with diagrams, essential for accurate repairs and diagnostics.
Cost Savings:
Enables owners to perform their own maintenance and repairs, saving significant costs on dealership labor.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop Procedures
Technical Data:
Torque Settings, Fluid Capacities, Specifications
Illustrations:
Detailed Diagrams, Exploded Views, Spare Parts Illustrations
Page Count
Estimated Page Count:
Varies by specific release, but comprehensive (often 1000+ pages for full workshop manuals)
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine rebuilding, cylinder head, pistons, crankshaft, timing, seals, gaskets
Fuel System:
Injection system, fuel pumps, injectors, fuel lines, diesel specific components
Ignition System:
Diesel glow plug system, control modules
Transmission:
Clutch, gearbox (manual and automatic if applicable for Diesel), driveshafts
Suspension Steering:
Front and rear suspension components, steering system, alignment
Braking System:
Brake calipers, rotors, lines, ABS, DSC
Wheels Tires:
Wheel specifications, tire pressure, mounting
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting, fuses, relays, control modules (ECU, ABS, DME, etc.)
Bodywork:
Body panel removal/installation, interior trim, doors, windows, bumpers
HVAC:
Air Temperature Control System, climate control, A/C system
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark/glow plug replacement (diesel equivalent), fluid checks and changes
Engine Repair:
Engine disassembly, component replacement, rebuilding procedures
Transmission Repair:
Clutch replacement, gearbox overhaul
Brake System Service:
Brake pad/rotor replacement, brake fluid bleeding, caliper service
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, component testing
Body Repair:
Panel replacement, alignment adjustments
Technical Depth
Depth:
Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, suitable for professional printing
Searchability:
Likely text-searchable PDF for quick information retrieval
Print Quality
Printability:
All pages are printable, allowing users to print specific sections as needed.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine 320D
Engine Code:
M47D20
Displacement:
2.0 Liters (1951 cc)
Configuration:
Inline 4-cylinder Diesel
Induction:
Turbocharged, Intercooled
Power Output Approx:
136 hp (100 kW) @ 4000 rpm
Torque Output Approx:
280 Nm (207 lb-ft) @ 1750 rpm
Primary Engine 330D
Engine Code:
M57D30
Displacement:
3.0 Liters (2926 cc)
Configuration:
Inline 6-cylinder Diesel
Induction:
Turbocharged, Intercooled
Power Output Approx:
184 hp (135 kW) @ 4000 rpm
Torque Output Approx:
390 Nm (287 lb-ft) @ 1750 rpm
Fuel System
Fuel Type:
Diesel
Injection Type:
Common Rail Direct Injection (CRDi)
🔧 Transmission
Standard
Type:
5-speed Manual (Getrag 260/6 for M47, ZF S5-31/3 for M57 approx.)
Optional
Type:
5-speed Automatic (Steptronic)
Features
Clutch:
Hydraulically actuated single dry plate clutch
Gearbox Fluid Spec Manual:
Refer to manual for specific BMW ATF or MTF fluid specification
Gearbox Fluid Spec Auto:
Refer to manual for specific BMW ATF fluid specification (e.g., LT3 or LT4)
📐 Dimensions
Exterior
Body Styles:
Sedan (4-door), Touring (5-door Wagon), Coupe (2-door), Convertible (2-door)
Wheelbase Approx:
2760 mm (108.7 in) for Sedan/Coupe/Convertible
Length Approx:
4471 mm (176.0 in) for Sedan
Weights
Curb Weight Approx 320D:
1450 kg (3197 lbs)
Curb Weight Approx 330D:
1550 kg (3417 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for contemporary E46 models, specific diesel variants may vary slightly)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Dynamic Stability Control (DSC) or Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side airbags
Body Structure:
Reinforced passenger cell, crumple zones
💡 Technology Features
Infotainment
System Offered:
BMW Business or Professional CD/Radio systems, often with optional navigation (MK III or MK IV).
Driver Assistance
Features:
ABS, DSC (Dynamic Stability Control), Cruise Control (optional).
Connectivity
Features:
Optional CD changer, optional Bluetooth mobile phone preparation.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Variable Service Interval (VSI) system, typically 15,000-25,000 km (9,000-15,000 miles) or annually, whichever comes first. Refer to manual for exact triggers.
Air Filter:
Inspect every 30,000 km (18,000 miles), replace as needed or every 60,000 km (36,000 miles).
Fuel Filter:
Replace every 60,000 km (36,000 miles) or as indicated by service messages.
Cabin Filter:
Replace annually or every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil 320D:
SAE 5W-30 or 5W-40, API CF or ACEA B3/B4 specification (BMW Longlife-01/04 may be specified for later models, consult manual for exact spec for these years)
Engine Oil 330D:
SAE 5W-30 or 5W-40, API CF or ACEA B3/B4 specification (BMW Longlife-01/04 may be specified for later models, consult manual for exact spec for these years)
Coolant:
BMW Blue Antifreeze/Coolant (G48 specification) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid:
DOT 4
Known Issues
Common E46 Issues:
Cooling system components (radiator, expansion tank, water pump), VANOS system (petrol engines, but relevant for general E46 knowledge), rear subframe mounting points, oil separator/crankcase ventilation system (CCV), E46 specific diesel issues like glow plug failure or turbocharger issues.
E46 Diesel Specific Issues:
Cracked cylinder head on early M57 engines, turbocharger wastegate issues, injector problems, DPF issues (less common on early models without DPF).
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, engineering, and luxury.
Model Evolution
E46 Generation:
The E46 generation of the 3 Series (produced 1997-2006) is considered a high point in design, handling, and build quality. The diesel variants, 320d and 330d, were crucial for expanding market appeal, particularly in Europe.
Production
Production Period E46:
1998-2006 (for E46 platform, specific models covered 1998-2001)
🏆 Awards & Recognition
Recognitions
General E46 Reputation:
The E46 generation consistently received praise for its driving dynamics, build quality, and sophisticated engineering. It was a benchmark for sport sedans and coupes of its era.
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