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BMW 325 325i Convertible 1984-1990 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Convertible Chassis Code: E30 Body Style: Convertible Generation Generation: First Generation E30 Years Covered By Model: 1984-1990 Codes Engine Code: M20B25 👋...
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BMW 325 325i Convertible 1984-1990 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i Convertible
Chassis Code:
E30
Body Style:
Convertible
Generation
Generation:
First Generation E30
Years Covered By Model:
1984-1990
Codes
Engine Code:
M20B25
👋 Introduction
Market Position
Segment:
Compact Luxury Sports Sedan/Convertible
Target Audience:
Enthusiasts, DIY mechanics, BMW owners seeking detailed service information.
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E (W201), Audi 80/90, Alfa Romeo 75, Ford Sierra XR4i, Opel Monza.
Key Features
Driving Dynamics:
Renowned for balanced handling, rear-wheel drive, well-tuned suspension, and engaging driving experience.
Convertible Appeal:
Iconic design, excellent chassis rigidity for its era, functional convertible top mechanism.
Engineering Philosophy:
German engineering excellence, build quality, driver-centric design.
📋 Manual Details
Coverage Areas
Manual Coverage Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990
Specific Models Covered:
BMW 325i Convertible
Page Count
Page Count:
554
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (assumed based on typical market distribution, manual may contain German terms)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing belt, valve train, oil pump, oil cooler, lubrication system.
Engine Management:
Fuel injection (Bosch Motronic), ignition system, sensors (crankshaft position, camshaft position, throttle position, airflow meter, coolant temperature, O2 sensor), actuators, ECU diagnostics.
Transmission Manual:
Clutch assembly, gear selection, shift linkage, gearbox overhaul, gear ratios, output shaft, input shaft, synchromesh components.
Transmission Automatic:
Torque converter, hydraulic control system, valve body, planetary gear sets, transmission fluid service, torque converter lock-up clutch.
Drivetrain:
Driveshafts, universal joints, constant velocity joints, rear differential, limited-slip differential (if equipped), axle shafts.
Suspension:
Front strut assembly, rear trailing arms, shock absorbers, springs, control arms, bushings, anti-roll bars, wheel bearings, alignment specifications.
Steering:
Steering rack, power steering pump, hydraulic lines, steering column, tie rods, steering knuckle, alignment procedures.
Brakes:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, master cylinder, brake booster, ABS system (if equipped), brake fluid, bleeding procedures, parking brake.
Electrical System:
Battery, alternator, starter motor, wiring diagrams for all circuits, fuses, relays, lighting system, horn, wipers, power windows, central locking.
Body And Interior:
Body panel removal and installation, door mechanisms, convertible top operation and repair, interior trim, dashboard, seats, HVAC system (heater core, A/C components, blower motor).
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator.
Cooling System:
Radiator, thermostat, water pump, coolant hoses, coolant reservoir, cooling fan (electric/mechanical).
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, air filter replacement, coolant flush, brake fluid flush, differential fluid change, transmission fluid change.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common issues, fault code interpretation (if applicable for the era), electrical troubleshooting guides.
Repair Procedures:
Detailed instructions for component removal, installation, and repair for all major systems.
Overhaul Procedures:
Comprehensive instructions for complete engine and transmission overhauls.
Specification Adjustments:
Valve lash adjustment, ignition timing setting, fuel pressure adjustments, suspension alignment.
Convertible Top Service:
Hydraulic and mechanical system maintenance, troubleshooting, and repair of the soft top mechanism.
Technical Depth
Depth Level:
Comprehensive: covers everything from basic fluid changes to full engine rebuilds and complex electrical diagnostics.
Diagnostic Tools:
References diagnostic procedures and test points, may require basic multimeter and logic probe for older systems.
Torque Specifications:
Detailed torque specifications for all critical fasteners and assemblies.
Clearances And Tolerances:
Specific measurement requirements for critical engine and drivetrain components.
Wiring Diagrams:
Detailed, often color-coded, wiring diagrams for all vehicle electrical systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, enabling quick navigation to specific topics.
Print Quality
Image Resolution:
Varies, but typically sufficient for clear viewing of diagrams and text in official or well-scanned manuals.
Binding Type
Binding For Digital:
N/A (Digital format)
Paper Type
Paper Type For Digital:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.5:1 (typical)
Performance
Horsepower:
170 hp @ 5,800 rpm (approx.)
Torque:
210 Nm (155 lb-ft) @ 4,800 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch L-Jetronic (L-Jet) or Motronic (MFI) fuel injection
Fuel Type:
Unleaded gasoline (Octane rating 91 or higher recommended)
Ignition System
Ignition Type:
Electronic Ignition with knock control (Motronic)
🔧 Transmission
Standard
Transmission Type Standard:
Getrag 260 5-speed manual transmission
Optional
Transmission Type Optional:
ZF 4HP22 4-speed automatic transmission
Features
Clutch Type:
Single dry plate diaphragm spring clutch (manual)
Gear Ratios Manual Example:
1st: 3.75, 2nd: 2.13, 3rd: 1.40, 4th: 1.00, 5th: 0.81, Reverse: 3.75 (approximate, may vary slightly by specific model/year)
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., SAE 75W-90 GL-4)
Automatic Transmission Fluid:
ZF TE-ML 09 or Dexron II/III equivalent
📐 Dimensions
Exterior
Length:
168.4 inches (4277 mm)
Width:
66.5 inches (1689 mm)
Height:
53.6 inches (1361 mm)
Wheelbase:
101.2 inches (2570 mm)
Weights
Curb Weight:
Approx. 3,000 - 3,200 lbs (1360 - 1450 kg) depending on options.
Gross Vehicle Weight Rating:
Refer to VIN plate for specific GVWR
Cargo
Trunk Volume:
Approx. 11.2 cu ft (317 liters), reduced by convertible top mechanism.
🛡️ Safety Features
Ratings
Crash Test Ratings:
No official modern NHTSA/IIHS ratings available for this era. E30 chassis is known for good structural integrity for its time but lacks modern safety advancements.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on later models/some trims.
Passive Features
Airbags:
Driver's side airbag was a late option, not standard on all models/years.
Seatbelts:
Three-point seatbelts front and rear.
Roll Bar:
Integrated roll-over protection structure within the windshield frame and rear deck.
💡 Technology Features
Infotainment
Audio System:
Factory fitted cassette player or radio, often with premium speaker options (e.g., Blaupunkt, Harman Kardon on higher trims).
Navigation:
Not available.
Driver Assistance
Cruise Control:
Optional.
Connectivity
Aux Input:
Not standard, aftermarket solutions typically required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or annually, depending on driving conditions. Check manual for precise recommendation.
Spark Plug Replacement:
Typically every 20,000-30,000 miles (30,000-50,000 km).
Timing Belt Replacement:
Critical: Every 50,000-60,000 miles (80,000-100,000 km) or 5 years. Failure can cause catastrophic engine damage.
Brake Fluid Flush:
Every 2 years or as per manual, regardless of mileage.
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or 10W-40, API SG or higher. Consult manual for specific BMW approvals and viscosity for climate.
Coolant Type:
BMW Blue Coolant (G48) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Power Steering Fluid:
ATF Dexron II/III or Pentosin CHF 7.1 (check specific reservoir cap/manual).
Brake Fluid Type:
DOT 4.
Known Issues
Common Mechanical Issues:
Cracked exhaust manifolds, worn engine mounts, coolant leaks (especially heater core and hose connections), fuel pump failure, starter motor failure, differential mount cracking, subframe cracking (rear), seized sway bar links.
Common Electrical Issues:
Failing instrument cluster illumination/gauges, door lock actuators, window regulators, alternator diode failure, fuse box corrosion, ABS sensor failures.
Common Convertible Top Issues:
Leaking seals, hydraulic cylinder leaks or failures, frayed cables, motor failure, canvas degradation, sticking mechanism.
Common Body Issues:
Rust, particularly around wheel arches, rocker panels, jacking points, and battery tray area. Worn door seals leading to water ingress.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW's reputation for producing driver-focused, high-quality vehicles with sophisticated engineering.
Model Evolution
E30 Lineage:
The E30 generation (1982-1994) was a pivotal model for BMW, solidifying its reputation for sporty driving characteristics. The 325i Convertible, introduced in 1985, added a stylish open-top variant.
325I Specifics:
The 325i model replaced the less powerful 323i and 325e in many markets, offering a more potent M20 engine. The 'i' denotes fuel injection.
Production
Production Period:
1982-1994 (E30 platform), 1985-1993 (325i Convertible specific).
Manufacturing Location:
Germany (primarily Munich and Dingolfing).
🏆 Awards & Recognition
Recognitions
Design Awards:
The E30 platform, in general, is praised for its timeless design by Claus Luthe.
Ratings
Historical Road Tests:
Consistently received high marks from automotive publications of the era for its driving dynamics, build quality, and performance.
Certifications
Emissions Compliance:
Compliant with emissions standards of the period, though modern standards are significantly stricter.
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