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BMW 325xi 2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325xi Year: 2000 Codes Chassis Code: E46 Engine Code Range: M54B25 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Target Audience: Enthusiasts, DIY...
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UGS: 432336
Mots clés: 2000 325xi BMW Car Cars Misc
BMW 325xi 2000 Service Repair Workshop ManualBMW 325xi 2000 Service Repair Workshop ManualBMW 325xi 2000 Service Repair Workshop ManualBMW 325xi 2000 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325xi
Year:
2000
Codes
Chassis Code:
E46
Engine Code Range:
M54B25
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Target Audience:
Enthusiasts, DIY Mechanics, Professional Technicians
Competitive Analysis
Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS
Key Features
Drivetrain:
xDrive All-Wheel Drive System
Engine Variant:
Inline-6 Cylinder (M54B25)
Performance Orientation:
Sporty handling and driving dynamics
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Overhaul
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Authorized Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (xDrive AWD)
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Engine Management, Lighting, Instruments, Body Electronics, Comfort Systems
Body:
Bodywork, Interior, Exterior Trim, HVAC
Procedures Included
Routine Maintenance:
Oil changes, Filter replacements, Fluid checks/changes, Spark plug replacement
Engine Repair:
Cylinder head removal/installation, Piston/ring replacement, Valve train service, Timing chain/guide replacement
Transmission Service:
Fluid changes, Seal replacement, Clutch service (if applicable), Mechatronics unit (for automatics)
Drivetrain Service:
Transfer case service, Differential service, Driveshaft and CV joint maintenance
Brake System:
Pad/rotor replacement, Caliper overhaul, Brake fluid flush, ABS system diagnostics
Suspension Steering:
Component replacement (struts, shocks, control arms, tie rods), Wheel alignment procedures
Electrical Diagnostics:
Wiring diagrams, Component testing, ECU troubleshooting, Sensor diagnosis
Troubleshooting:
Fault code interpretation, Symptom-based diagnosis, Diagnostic flowcharts
Technical Depth
Depth:
Comprehensive Rebuild to Routine Maintenance
Diagnostic Capabilities:
Advanced diagnostic procedures and specifications
Torque Specifications:
Detailed torque values for all fasteners
Special Tools:
Identification and usage of BMW-specific service tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Print Quality
Printability:
Printable pages
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B25
Engine Type:
Naturally Aspirated Inline-6
Displacement:
2494 cc (2.5 Liters)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 24 Valves (4 per cylinder), VANOS (Variable Valve Timing)
Performance
Horsepower:
184 hp @ 6000 rpm
Torque:
235 Nm (173 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) Bosch Motronic ME 7.2
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Ignition System:
Distributorless Electronic Ignition (DIS)
Lubrication
Oil Capacity:
6.5 Liters (6.9 US Quarts)
Recommended Oil:
BMW Longlife-01 (e.g., Castrol Syntec 5W-30)
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag GS5-39DZ)
Optional
Type:
5-Speed Steptronic Automatic (GM A5S325Z)
Features
AWD System:
xDrive Permanent All-Wheel Drive with DSC (Dynamic Stability Control)
Manual Transmission Fluid:
SAE 75W-90 Synthetic Gear Oil
Automatic Transmission Fluid:
Dexron III or equivalent (check specific fill)
📐 Dimensions
Exterior
Length:
4471 mm (176.0 in)
Width:
1739 mm (68.5 in)
Height:
1414 mm (55.7 in)
Wheelbase:
2760 mm (108.7 in)
Front Track:
1471 mm (57.9 in)
Rear Track:
1477 mm (58.1 in)
Cargo
Trunk Volume:
430 Liters (15.2 cu ft)
Weights
Curb Weight Manual:
1530 kg (3373 lbs)
Curb Weight Automatic:
1550 kg (3417 lbs)
Gross Vehicle Weight Rating:
2000 kg (4409 lbs)
Wheels Tires
Standard Wheel Size:
16 inch alloy
Optional Wheel Size:
17 inch alloy
Standard Tire Size:
205/55 R16
Optional Tire Size:
225/45 R17
Bolt Pattern:
5x120 mm
Center Bore:
72.5 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not Rated (Vehicle Pre-Dates Standardized Ratings)
IIHS Frontal Offset:
Good (Structure of E46 platform is generally robust)
Active Features
Stability Control:
Dynamic Stability Control (DSC) standard
Traction Control:
Automatic Traction Control (ATC)
Braking System:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver, Passenger Front Airbags; Optional Side Airbags
Seatbelts:
3-point inertia-reel seat belts with pre-tensioners
Chassis Design:
Reinforced safety cell
💡 Technology Features
Infotainment
Audio System:
BMW Professional Radio/Cassette/CD Player, Optional Harman Kardon Sound System
Navigation:
Optional BMW Professional Navigation System (MKIII/MKIV)
Driver Assistance
Parking Assistance:
Optional Rear Park Distance Control (PDC)
Cruise Control:
Standard Cruise Control
Connectivity
Cellular Integration:
Optional Bluetooth hands-free interface (via TCU module)
Comfort Features
Climate Control:
Automatic Climate Control, Optional Heated Front Seats
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval Indicator (VSI) based, typically 10,000-15,000 miles or annually.
Spark Plug Replacement:
Approx. 60,000 miles (check specific recommendations)
Cabin Air Filter:
Every 15,000-20,000 miles or annually
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (e.g., 5W-30 Synthetic)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 specification)
Brake Fluid Type:
DOT 4 (FMVSS 116 DOT 4)
Known Issues
Common Problems Engine:
CCV (Crankcase Ventilation) system failure, Oil leaks (valve cover gasket, oil pan gasket), VANOS solenoids, Vacuum leaks
Common Problems Cooling:
Water pump failure, Thermostat housing leaks, Plastic coolant expansion tank failure
Common Problems Suspension:
Front control arm bushings, Rear subframe bushings, Sway bar links
Common Problems Electrical:
ABS/DSC module failure, Window regulator failure, Pixelation on instrument cluster/infotainment screens
Common Problems Drivetrain:
Driveshaft flex disc failure, Transfer case actuator issues (for xi models)
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Known for performance, engineering, and luxury driving experience.
Model Evolution
E46 Generation:
Fourth generation of the BMW 3 Series, produced from 1997 to 2006.
Introduction Of AWD:
The 'xi' designation signifies the introduction of BMW's xDrive all-wheel-drive system to the 3 Series line-up, offering enhanced traction and stability.
Production
Production Period:
1998-2006 (E46 Generation)
Manufacturing Locations:
Germany (Dingolfing, Munich)
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
E46 generation 3 Series was a repeat winner of Car and Driver's 10Best list.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for driving dynamics and build quality, though maintenance costs can be a factor.
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