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BMW 328 328i 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Year: 2005 Generation Chassis Code: E90 Codes Engine Code: N52B30 👋 Introduction Market Position Segment: Compact Executive Sedan...
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Mots clés: 2005 328 328i BMW Car Cars Misc
BMW 328 328i 2005 Factory Service Repair ManualBMW 328 328i 2005 Factory Service Repair ManualBMW 328 328i 2005 Factory Service Repair ManualBMW 328 328i 2005 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
328i
Year:
2005
Generation
Chassis Code:
E90
Codes
Engine Code:
N52B30
👋 Introduction
Market Position
Segment:
Compact Executive Sedan
Target Audience:
Owners seeking detailed DIY repair and maintenance information, independent repair shops.
Competitive Analysis
Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35
Key Features
Vehicle Philosophy:
Sporty driving dynamics, luxury appointments, refined engineering.
Manual Value Proposition:
Provides factory-level diagnostic and repair procedures, saving time and money compared to dealership service.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Page Count:
Hundreds (exact number not specified, but comprehensive)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (N52B30), cooling system, lubrication system, fuel system, ignition system, exhaust system, engine control (DME)
Transmission:
Manual Transmission (GS6-37BZ), Automatic Transmission (GA6HP-19Z), clutch, driveshaft, differential
Brakes:
Hydraulic system, ABS, DSC, brake pads, rotors, calipers, parking brake
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering system
Electrical:
Body electrical systems, lighting, instrument cluster, power accessories, charging system, starter, battery, fuses, relays, wiring diagrams
Bodywork:
Body panels, doors, hood, trunk, bumpers, interior trim, glass, sunroof
Climate Control:
HVAC system, air conditioning, heater core, blower motor, control units
Safety Systems:
Airbag system, seat belt pretensioners, central locking, alarm system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems
Repair:
Component removal and installation, system repairs, calibration procedures
Specifications:
Torque specifications, clearances, diagnostic values, fluid capacities
Technical Data:
Wiring diagrams, component locations, diagnostic flowcharts, service bulletins (where applicable)
Engine Management:
Diagnostic trouble codes (DTCs), sensor testing, actuator testing, DME programming/coding (basic aspects).
Chassis Control:
ABS and DSC system diagnostics, hydraulic unit repair, sensor calibration.
Body And Interior:
Door panel removal, seat adjustment mechanisms, dashboard disassembly, headliner repair.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complex repairs and diagnostics.
Wiring Diagrams:
Detailed color-coded wiring diagrams for all major electrical systems.
Diagnostic Tools:
Procedures often reference BMW's DIS (Diagnostic Information System) or ISTA (Integrated Service Technical Application) tools for advanced diagnostics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Printable (full document or selected pages)
Binding Type
Binding:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
Searchability
Text Search:
Likely text-searchable if generated from official sources.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Displacement:
2.996 liters (3.0L)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
10.7:1
Valve Train:
Double Overhead Camshafts (DOHC), 24 valves, VANOS (Variable Valve Timing)
Performance
Horsepower:
230 hp @ 6500 rpm
Torque:
200 lb-ft @ 2750 rpm
Fuel System
Fuel Delivery:
Sequential Multi-point Fuel Injection (Bosch Motronic ME9.2)
Fuel Type:
Premium Unleaded Gasoline (91 Octane recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Lubrication System
Oil Type Spec:
SAE 0W-30 Synthetic Engine Oil (BMW Longlife-01 or Longlife-04)
Oil Capacity
Oil Capacity With Filter:
6.5 liters (6.9 US quarts)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (GS6-37BZ)
Optional
Transmission Type:
6-Speed Automatic with Steptronic (GA6HP-19Z)
Manual Transmission Fluid
Fluid Spec:
MTF LT-2 or equivalent
Automatic Transmission Fluid
Fluid Spec:
ATF LT-5 (ZF Lifeguardfluid 6)
Rear Differential
Fluid Spec:
Hypoid Gear Oil SAE 75W-90 API GL-5
📐 Dimensions
Exterior
Length:
176.8 inches (4493 mm)
Width:
68.2 inches (1732 mm)
Height:
56.2 inches (1427 mm)
Wheelbase:
108.7 inches (2760 mm)
Weights
Curb Weight Manual:
3461 lbs (1570 kg)
Curb Weight Automatic:
3539 lbs (1605 kg)
Cargo
Trunk Volume:
15.0 cu ft (425 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
NHTSA Side Impact:
5-Star
IIHS Front Crashworthiness:
Good
IIHS Side Impact:
Good
Active Features
Traction Control:
Dynamic Stability Control (DSC)
Braking Assist:
Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Front airbags, side-impact airbags, front and rear head protection system (curtain airbags)
Seatbelts:
3-point inertia-reel seat belts with front belt tensioners and force limiters
💡 Technology Features
Infotainment
Head Unit:
iDrive infotainment system (optional, base system may be simpler radio)
Display Size:
Up to 7-inch color display (for iDrive)
Driver Assistance
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC) on some models.
Parking Sensors:
Optional Park Distance Control (PDC) front and rear.
Connectivity
Bluetooth:
Optional Bluetooth phone integration.
Climate Control
Automatic Climate Control:
Standard dual-zone automatic climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, based on Condition Based Service (CBS) system, typically 10,000-15,000 miles or annually.
Brake Fluid Change:
Every 2 years, regardless of mileage.
Engine Air Filter:
Inspect at 30,000 miles, replace as needed (CBS).
Cabin Microfilter:
Inspect at 30,000 miles, replace as needed (CBS).
Spark Plugs:
Replace at 60,000 miles for standard plugs; longer for iridium plugs (refer to manual for exact type).
Fluid Specifications
Coolant Capacity:
Approx. 7.5 liters (7.9 US quarts)
Power Steering Fluid:
Pentosin CHF 11S or equivalent
Known Issues
Common Problems:
Valve cover gasket leaks (oil seepage), water pump failure (plastic impeller), VANOS solenoids failure, oil filter housing gasket leaks, ignition coil failure, CCV system issues.
Brake Wear:
Front brake pads and rotors can wear relatively quickly due to performance-oriented braking system.
📚 Vehicle History
Brand Heritage
Brand Focus:
Performance, luxury, engineering excellence since 1916.
Model Evolution
E90 Introduction:
The E90 generation marked a significant redesign from the E46, introducing more advanced technology and a bolder aesthetic.
Production
Production Years:
2005-2013 (for E90 generation)
Manufacturing Location:
Germany (primarily Dingolfing and Munich)
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The 3 Series platform (including variants like 328i) has been a consistent recipient of Car and Driver's '10Best' award over many years for its driving dynamics.
Ratings
Reliability:
Consumer Reports ratings vary; generally average to above average for its class, with specific known issues to be aware of (see known_issues).
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