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BMW 328 328i 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Model Year: 2000 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Enthusiasts...
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Mots clés: 2000 328 328i BMW Car Cars Misc
BMW 328 328i 2000 Factory Service Repair ManualBMW 328 328i 2000 Factory Service Repair ManualBMW 328 328i 2000 Factory Service Repair ManualBMW 328 328i 2000 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
328i
Model Year:
2000
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Target Audience:
Enthusiasts seeking performance, luxury, and advanced engineering
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS
Key Features
Handling:
Renowned for its balanced chassis, rear-wheel-drive dynamics, and excellent steering feel
Powertrain:
Smooth and powerful inline-six engine, refined drivetrains
Build Quality:
Typical BMW high-quality interior and exterior fit and finish
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive factory service and repair for BMW 328i E46 model
Secondary Coverage:
Includes troubleshooting, diagnostics, maintenance, and repair procedures
Page Count
Estimated Pages:
800-1200 (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (M52TU B28), lubrication, cooling, fuel delivery, exhaust, ignition, engine management (DME)
Transmission:
Manual (Getrag 5-speed), Automatic (GM A5S360R/Z/R), clutch, drive shafts, differentials
Brakes:
Hydraulic system, ABS, DSC (Dynamic Stability Control), brake rotor and pad replacement, caliper service
Suspension:
Front and rear suspension components, steering system, wheel alignment
Electrical:
12V battery, charging system, starter, lighting, infotainment, instrument cluster, body control modules (BCM), SRS (Airbag) system
Bodywork:
Body panels, doors, windows, locks, mirrors, interior trim, heating, ventilation, and air conditioning (HVAC)
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Diagnostics:
Troubleshooting charts, fault code interpretation, component testing
Repair:
Engine rebuilds, transmission overhaul, brake system repairs, electrical component replacement, suspension component replacement
Installation:
Component replacement procedures for all major systems
Special Tools:
Identification and usage of BMW-specific service tools
Technical Depth
Depth:
Complete factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
Diagnostics Level:
In-depth diagnostic procedures, including electrical schematics and pinpoint tests
Rebuild Instructions:
Detailed procedures for major component rebuilds (engine, transmission)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, enabling quick information retrieval
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding For Print:
Printable (user dependent)
Paper Type
Paper For Print:
Standard paper (user dependent)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52TU B28
Configuration:
2.8L DOHC Inline-6
Bore X Stroke:
84.0 mm x 85.8 mm
Compression Ratio:
10.2:1
Valvetrain:
Double VANOS (Variable Valve Timing), DOHC, 24 valves
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft @ 3500 rpm
Fuel System
Induction:
Multi-point fuel injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag 420G)
Optional
Transmission Type:
5-speed Automatic (GM A5S360R/Z/R)
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch (manual)
Differential:
Limited-slip differential (LSD) often optional or standard on specific trims/markets
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Length:
177.4 inches (4506 mm)
Width:
68.5 inches (1740 mm)
Height:
55.7 inches (1415 mm)
Weights
Curb Weight Manual:
~3350 lbs (1519 kg)
Curb Weight Automatic:
~3450 lbs (1565 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Likely 4-star (as per contemporary testing standards)
NHTSA Passenger Front Impact:
Likely 4-star
Active Features
Stability Control:
Dynamic Stability Control (DSC) standard or optional
Traction Control:
Automatic Stability Control + Traction (ASC+T) standard or optional
ABS:
4-wheel Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front dual-stage airbags, side airbags (optional/standard depending on market)
Seatbelts:
Pretensioning front seatbelts
💡 Technology Features
Infotainment
Radio:
Standard AM/FM stereo with CD player, cassette player (often) and optional premium sound systems (e.g., Harman Kardon).
Navigation:
Optional factory navigation system (Mk III or Mk IV BMW Navigation System).
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Phone Integration:
Optional Bluetooth hands-free system (older implementation).
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically 7,500-10,000 miles or as indicated by the vehicle's computer
Engine Air Filter:
Replace every 30,000-50,000 miles or as needed based on driving conditions
Cabin Air Filter:
Replace every 15,000-30,000 miles or annually
Spark Plugs:
Replace every 100,000 miles (e.g., Bosch FGR7DQP+) as part of the 'Longlife' service
Coolant Flush:
BMW Long-life coolant, typically inspect every 30,000 miles, replace as per CBS or around 100,000 miles.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 synthetic oil meeting BMW LL-01 specification. (e.g., Castrol Edge Professional OE 5W-30)
Coolant:
BMW Blue Antifreeze/Coolant (G48 formulation), mixed 50/50 with distilled water
Brake Fluid:
DOT 4 low viscosity (LV) synthetic brake fluid (BMW recommends Pentosin DOT 4 LV)
Power Steering Fluid:
Pentosin CHF 11S or equivalent Dexron III (ATF)
Transmission Fluid Manual:
MTF LT-2 (BMW specification) or equivalent SAE 75W-90 synthetic gear oil
Transmission Fluid Automatic:
Dexron III ATF or ZF Lifeguardfluid 5 (as per specific GM A5S360R/Z/R requirements)
Known Issues
Cooling System:
Plastic coolant expansion tank can become brittle and crack. Water pump failure is also common.
Oil Leaks:
Valve cover gasket, oil pan gasket, and oil filter housing gasket are common leak points.
Suspension:
Worn control arm bushings, tie rod ends, and rear shock mounts can lead to steering looseness and noise.
Electrical:
Window regulator failures, instrument cluster pixels (often called dead pixels), ABS/DSC sensor failures, and VANOS solenoid issues.
Subframe Mounts:
Rear subframe mounting points can crack from stress over time, a critical structural issue.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, luxury, and engineering excellence.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) is the fourth generation of the 3 Series, succeeding the E36. It is widely praised for its balanced chassis and refined driving dynamics.
328I Positioning:
The 328i was a strong mid-range offering in the E46 lineup, providing a potent blend of performance and luxury before the introduction of the M3 and higher-spec variants.
Production
Production Years E46:
1998-2006
Manufacturing Locations:
Primarily Germany, with some production in South Africa and other global facilities.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series, including the 328i, was a frequent recipient of Car and Driver's 10Best awards during its production run.
Ratings
Automotive Journalism Praise:
Consistently lauded for its driving dynamics, chassis balance, and powerful inline-six engines.
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