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BMW 328i-3 Series (E46) 1999-2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Specific Model Variant: 328i Production Years Covered By Manual: 1999-2005 Codes Engine Code Common: M52TU B28 👋 Introduction...
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BMW 328i-3 Series (E46) 1999-2005 Workshop Service Repair ManualBMW 328i-3 Series (E46) 1999-2005 Workshop Service Repair ManualBMW 328i-3 Series (E46) 1999-2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Specific Model Variant:
328i
Production Years Covered By Manual:
1999-2005
Codes
Engine Code Common:
M52TU B28
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible.
Target Audience:
Enthusiasts and owners seeking to perform maintenance and repairs themselves or understand their vehicle's systems.
Competitive Analysis
Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS300, Acura TL.
Key Features
Vehicle Selling Points:
Sporty handling, refined interior, powerful inline-6 engine, rear-wheel drive dynamics.
Manual Value
Purpose:
Empower owners and independent mechanics with factory-level repair and maintenance knowledge for the E46 328i.
📋 Manual Details
Coverage Areas
General Coverage:
Complete official factory service repair manual
Page Count
Estimated Pages:
Hundreds (printable in entirety or sections)
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
Digital Format:
Likely PDF or similar digital format for printing
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and specifications for M52TU B28 engine
Engine Management:
Diagnosis and repair of DME (Digital Motor Electronics), sensors, actuators, and emissions control systems
Fuel System:
Fuel pump, injectors, fuel pressure regulator, lines, tank, and evaporative emissions (EVAP) system
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications, and fan clutch/electric fan
Exhaust System:
Manifolds, catalytic converters, mufflers, oxygen sensors, and component replacement
Transmission Manual:
Clutch, gearbox, shift linkage, and related components for manual transmissions (e.g., Getrag 250G)
Transmission Automatic:
Diagnosis, repair, and fluid service for automatic transmissions (e.g., GM A5S325Z)
Drivetrain:
Driveshaft, CV joints, differential, axle shafts, and wheel bearings
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, bushings, springs, and alignment specifications
Steering:
Power steering system, pump, rack and pinion, tie rods, and steering column
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid, calipers, rotors, pads, and bleeding procedures
Electrical System:
Battery, alternator, starter, lighting, ignition system, and power distribution
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, and basic chassis structure
HVAC:
Heating, Ventilation, and Air Conditioning system, blower motor, evaporator, condenser, refrigerant, and climate control modules
Interior:
Seats, airbags, seatbelts, dashboard, and interior trim removal/installation
Exterior:
Bumpers, fenders, grille, mirrors, and glass replacement
Diagnostic Tools:
Information on using OBD-II scanners and BMW-specific diagnostic tools (e.g., ISTA/D)
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, spark plug service, fluid level checks
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Rebuilds:
Engine and transmission rebuild procedures with torque specifications and clearances
Installation:
Installation guides for common aftermarket or replacement parts
Wheel Alignment:
Front and rear wheel alignment specifications and adjustment procedures
Brake Bleeding:
Procedure for bleeding the brake system, including ABS unit bleeding if applicable
Timing Belt Chain:
Information on engine timing chain tensioners and guides, not typically belt-driven for this engine
Electrical Diagnostics:
Wiring diagrams, component testing, and troubleshooting for electrical faults
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls and advanced electrical diagnostics.
📊 Manual Specifications
File Format
Digital File Type:
Likely PDF, optimized for printing.
Print Quality
Printability:
Designed for high-quality printing of individual pages or the entire manual.
Binding Type
Physical Manual Binding:
If printed: Spiral-bound or perfect-bound for ease of use in a workshop.
Paper Type
Physical Manual Paper:
If printed: Durable, high-quality paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Engine Code:
M52TU B28 (Dual VANOS)
Displacement:
2.8 Liters (2793 cc)
Performance
Horsepower:
193 hp @ 5500 RPM (approx.)
Torque:
206 lb-ft @ 3500 RPM (approx.)
Bore X Stroke:
84.0 mm x 83.6 mm
Compression Ratio:
10.2:1
Fuel System
Injection:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded (91 Octane or higher recommended)
Engine Management
ECU Type:
Siemens MS43 (common for this engine variant)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (e.g., Getrag 250G)
Optional
Transmission Type:
5-Speed Automatic (e.g., GM 5L40-E / A5S325Z)
Features
Manual Clutch:
Hydraulically actuated single dry plate clutch
Automatic Features:
Steptronic manual shifting mode available on some models
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Castrol BOT 328)
Automatic Transmission Fluid:
BMW ATF LT-3 or equivalent (e.g., Pentosin ATF1)
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Length:
177.4 inches (4506 mm) for Sedan
Width:
69.1 inches (1755 mm)
Height:
55.7 inches (1415 mm) for Sedan
Weights
Curb Weight:
Approx. 3300 - 3500 lbs (depending on body style and transmission)
Gvw:
Not explicitly listed, but Gross Vehicle Weight Rating is important for load capacity.
Cargo
Trunk Volume:
Approx. 14.2 cubic feet (Sedan)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Generally good ratings for its era, often 4-star or 5-star
IIHS Frontal Offset:
Often rated 'Good' for its time.
Active Features
ABS:
Standard Anti-lock Braking System
Dsc:
Standard Dynamic Stability Control (DSC)
Traction Control:
Integrated with DSC
Passive Features
Airbags:
Frontal airbags, optional side-impact airbags
Seatbelts:
Three-point seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD/RDS radio, optional navigation system (MKIV).
Speakers:
Up to 10 speakers with optional Harman Kardon sound system.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear parking sensors (Park Distance Control - PDC)
Connectivity
Bluetooth:
Optional Bluetooth preparation with TCU (Telematics Control Unit) for hands-free calling.
Aux Input:
Rarely standard, often an aftermarket addition or requires specific adapter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically 7,500-10,000 miles or annually.
Major Service Intervals:
Spark plugs (approx. 60,000 miles), coolant flush (approx. 2 years or 30,000 miles), brake fluid flush (every 2 years).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 synthetic oil meeting BMW LL-01 or LL-04 specification (check owner's manual for exact spec).
Engine Oil Capacity:
Approx. 6.5 quarts (6.1 liters) with filter change
Coolant Type:
BMW Blue Coolant (G48 ethylene glycol based) or equivalent
Power Steering Fluid:
BMW Power Steering Fluid (green colored) or CHF 11S (Pentosin)
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pump failure (plastic impeller).
Vanos:
VANOS seals (O-rings) can degrade, leading to rough idle and performance issues.
Suspension:
Worn control arm bushings, thrust arm bushings, and rear shock mounts are common.
Oil Leaks:
Valve cover gasket and oil pan gasket are common leak points.
ABS/Dsc:
ABS/DSC wheel speed sensors can fail, leading to warning lights.
Subframe:
Cracks can develop in the rear subframe mounting points, especially on higher mileage vehicles.
Part Numbers
Oil Filter Example:
Mann-Filter HU 825/3 X or Mahle OX 172/1 D
Cabin Air Filter Example:
Mann-Filter CU 2450 or equivalent
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for 'The Ultimate Driving Machine', established through decades of performance and engineering excellence.
Model Evolution
E46 Introduction:
The E46 generation replaced the E36, continuing BMW's success in the premium compact segment with improved chassis dynamics and refinement.
E46 Lifespan:
Produced from 1998 to 2006 (Sedan) and 1999 to 2005 (Coupe/Convertible/Wagon).
Production
Manufacturing Locations:
Primarily Dingolfing, Germany, with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver 10Best list multiple times for the 3 Series generation.
Ward Auto:
Often recognized for its engine performance and refinement.
Ratings
Reliability:
Generally good reliability with proper maintenance, though specific components require attention as noted in 'known_issues'.
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