BMW 328i 2001 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 328i Year: 2001 Codes Chassis Code: E46 Engine Code: M52B28 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Enthusiasts, DIY mechanics,...

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Distributeur:

UGS: 421451

Mots clés: 2001 328i BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

Engine Code:

M52B28

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Coupe

Target Audience:

Enthusiasts, DIY mechanics, independent repair shops

Competitive Analysis

Key Competitors:

Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35

Key Features

Vehicle Focus:

Sporty handling, refined interior, reliable inline-six engine

Manual Value Proposition:

Empowers owners with the knowledge to perform comprehensive maintenance and repairs, saving on labor costs and ensuring optimal vehicle performance.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Exterior, Interior, Diagnostics, Maintenance, Repair, Rebuilding, Refurbishing, Restoration

Page Count

Pages:

Extensive (specific count not provided, implied to be very comprehensive)

Manual Type

Type:

Full Service Repair Manual

Language

Language:

English

Format

Format:

Digital (implied by description, likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder head, block, pistons, crankshaft, camshafts, valvetrain, lubrication, cooling

Fuel System:

Fuel injection, fuel pump, fuel injectors, fuel filter, fuel pressure regulator, EVAP system

Ignition System:

Spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor

Emission Control:

Catalytic converter, O2 sensors, EGR system (if applicable), secondary air injection

Drivetrain:

Clutch, transmission (manual & automatic), driveshaft, differential, axles

Suspension:

Front struts, rear shocks, control arms, sway bars, bushings, springs

Steering:

Power steering pump, steering rack, tie rods, steering column

Brakes:

Brake calipers, rotors, pads, master cylinder, ABS system, brake fluid

Electrical System:

Battery, alternator, starter, wiring diagrams, fuses, relays, lighting

HVAC:

Air conditioning system, heater core, blower motor, climate control unit

Body Interior:

Door panels, seats, dashboard, trim, headliner, carpeting

Body Exterior:

Bumpers, fenders, hood, trunk, doors, mirrors, glass, body panels

Diagnostics:

OBD-II codes, troubleshooting procedures, diagnostic tools

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement

Repair:

Component replacement, system overhauls, leak diagnosis and repair

Rebuilding:

Engine rebuild, transmission rebuild, differential rebuild

Restoration:

Detailed guidance for bringing a vehicle back to original or improved condition

Troubleshooting:

Step-by-step diagnostic flows for common and complex issues

Diagnostics:

Interpreting fault codes, using diagnostic equipment

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission overhauls

Detail Level:

Detailed instructions, diagrams, specifications, and torque values

📊 Manual Specifications

File Format

Type:

PDF (assumed)

Searchability:

Searchable text (assumed for digital format)

Print Quality

Quality:

High-resolution (assumed for optimal clarity of diagrams)

Binding Type

Type:

N/A (digital format)

Paper Type

Type:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline-6

Displacement:

2.8 Liters (2793 cc)

Bore X Stroke:

84.0 mm x 84.0 mm

Compression Ratio:

10.2:1

Valve Train:

DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing)

Performance

Horsepower:

193 hp @ 5500 rpm

Torque:

206 lb-ft @ 3500 rpm

Fuel System

Injection Type:

Bosch Motronic Electronic Fuel Injection (ME 7.2)

Fuel Type:

Premium Unleaded Gasoline (91 AKI or higher recommended)

Fuel Pump Pressure:

3.5 bar (51 psi)

🔧 Transmission

Standard

Type:

5-speed Getrag Manual Transmission (S5D 320Z)

Optional

Type:

5-speed Automatic Transmission (GM 5L40-E)

Features

Manual Gear Ratios 1-5:

3.54 / 2.10 / 1.35 / 1.00 / 0.85

Manual Final Drive Ratio:

3.38:1

Automatic Modes:

Standard, Sport, Manual Shift (Steptronic)

Fluid Type Manual

Fluid:

BMW MTF LT-2 (Manual Transmission Fluid)

Fluid Type Automatic

Fluid:

Dexron III (or equivalent)

📐 Dimensions

Exterior

Length:

177.4 inches (4506 mm)

Width:

68.5 inches (1740 mm)

Height:

56.2 inches (1427 mm)

Wheelbase:

107.4 inches (2728 mm)

Front Track:

58.5 inches (1486 mm)

Rear Track:

59.2 inches (1504 mm)

Weights

Curb Weight:

Approx. 3296 lbs (1495 kg) for sedan

Gross Vehicle Weight Rating:

Approx. 4475 lbs (2030 kg)

Wheelbase Coupe:

107.4 inches (2728 mm)

Curb Weight Coupe:

Approx. 3252 lbs (1475 kg)

Cargo

Trunk Volume:

12.8 cubic feet (0.36 m³)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5 Stars (Driver), 4 Stars (Passenger)

IIHS Side Impact:

IIHS Front Offset:

Active Features

Traction Control:

Automatic Stability Control (ASC+T)

Anti-lock Braking System (ABS)

Stability Control:

Dynamic Stability Control (DSC) was optional on early models, standard on later E46 facelift

Passive Features

Airbags:

Frontal airbags (driver/passenger), optional front side-impact airbags

Seatbelts:

3-point inertia-reel seatbelts with pretensioners

Child Seat Anchors:

LATCH system (Lower Anchors and Tethers for Children)

💡 Technology Features

Infotainment

System:

BMW Business CD or BMW Professional RDS CD player

Options:

Optional: Navigation system (MKIII/MKIV), Harman Kardon audio system

Driver Assistance

Features:

Cruise Control, Parking Sensors (optional rear), Xenon Headlights (optional)

Connectivity

Features:

BMW Assist (optional telematics), cellular phone integration (optional)

🔧 Maintenance

Service Intervals

Oil Change Interval:

BMW Condition Based Service (CBS) system, typically around 10,000-15,000 miles or annually, whichever comes first.

Spark Plug Replacement:

Approx. 60,000 miles (refer to manual for specific recommendations)

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles

Brake Fluid Flush:

Every 2 years, regardless of mileage

Fluid Specifications

Engine Oil:

SAE 5W-30 Synthetic (BMW Longlife-01 approved, e.g., Castrol SYNTEC, Mobil 1) or SAE 5W-40 Synthetic

Engine Oil Capacity:

6.5 US quarts (6.2 liters) with filter change

Coolant:

BMW Blue Antifreeze/Coolant (G48) mixed 50/50 with distilled water

Brake Fluid:

DOT 4 Low Viscosity

Known Issues

Cooling System:

Plastic coolant expansion tanks prone to cracking, water pump failure (especially plastic impeller versions), thermostat housing leaks.

Suspension:

Front control arm bushings wear out, leading to steering wander and vibration. Rear subframe bushings can also fail.

Oil Leaks:

Valve cover gasket, oil filter housing gasket, oil pan gasket can leak.

Electrical:

ABS/DSC sensor failures, MAF sensor issues, VANOS solenoid failure leading to rough idle or loss of power.

Interior:

Pixelation on instrument cluster display, door panel clips breaking.

Oil Filter Part Number

Part Number:

BMW 11 42 7 509 497 (or equivalent)

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

'The Ultimate Driving Machine', emphasizing performance, handling, and engineering precision.

Model Evolution

E46 Generation Introduction:

Introduced in 1998 for the 1999 model year in Europe, North America in late 1998 for the 1999 model year.

E46 Facelift:

Facelift occurred for the 2002 model year, affecting styling, features, and some mechanical components.

Production

Production Period:

1999-2006 (for E46 generation)

Manufacturing Locations:

Germany (Dingolfing, Munich), South Africa, Austria, Thailand

🏆 Awards & Recognition

Recognitions

Model Awards:

Car and Driver 10Best (1999, 2000, 2001, 2002, 2003)

Model Awards Detail:

Recognized for its superb chassis dynamics, refined powertrain, and overall driving experience.

Ratings

Model Segment Rating:

Consistently rated as a benchmark for sporty driving and premium feel in its class.