Engine Mechanical:
Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, oil pump, lubrication system, cooling system, intake manifold, exhaust system
Engine Management:
Fuel injection (DME), ignition system, emissions control, engine control unit (ECU) diagnostics and testing
Transmission:
Manual transmission (Getrag 250G), Automatic transmission (ZF 5HP18/5HP19), clutch, torque converter, shift linkages, transmission control unit (TCU) diagnostics
Drivetrain:
Driveshafts, universal joints, differential, rear axle assembly, wheel bearings
Suspension:
Front suspension (MacPherson struts, control arms, sway bar), rear suspension (multi-link trailing arms, coil springs, shock absorbers, sway bar), bushings, alignment specifications
Steering:
Power steering system, steering rack, steering column, steering wheel, hydraulic pump, fluid specifications
Brakes:
Front and rear disc brakes, ABS system (Bosch), brake fluid specifications, bleeding procedures, parking brake
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system, horn, power windows, power locks, power mirrors, convertible top electrical system
Body And Chassis:
Body construction, exterior panels, doors, hood, trunk, convertible top mechanism, interior trim, sound deadening, chassis components
HVAC:
Heating, ventilation, and air conditioning system, refrigerant types, components (compressor, condenser, evaporator), diagnostics
Safety Systems:
Airbags (SRS), seat belts, crash structure analysis (though detailed crash test results are separate)
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections/replacement, brake checks
Engine Repair:
Engine overhaul, head gasket replacement, piston ring replacement, timing chain/belt replacement, oil pan removal/installation
Transmission Repair:
Transmission fluid changes, clutch replacement, torque converter replacement, seal replacements, transmission overhaul (for both manual and automatic)
Brake Service:
Brake pad and rotor replacement, caliper overhaul, brake line replacement, ABS bleeding, parking brake adjustment
Suspension And Steering Repair:
Component replacement (struts, shocks, control arms, ball joints, tie rods), power steering pump replacement, steering rack repair
Electrical Diagnostics:
Troubleshooting electrical faults, wiring harness repair, component testing, ECU diagnostics
HVAC Repair:
Refrigerant recharge, component replacement (compressor, dryer, expansion valve), leak detection, blower motor replacement
Convertible Top Service:
Hydraulic system repair, motor replacement, linkage adjustment, fabric maintenance
Bodywork And Trim:
Door panel removal, interior trim installation/removal, exterior panel alignment, bumper repair
Troubleshooting Guides:
Diagnostic flowcharts for common problems, symptom-based troubleshooting
Diagnostic Capabilities:
Advanced diagnostics including ECU fault code retrieval, sensor data interpretation, and actuator testing
Repair Procedures:
Detailed step-by-step instructions for both routine maintenance and major component overhauls and replacements
Specifications And Tolerances:
Comprehensive torque specifications, clearance measurements, fluid capacities, electrical resistance values, and pressure readings
Wiring Diagrams:
Detailed, factory-quality electrical schematics for all vehicle systems
Component Identification:
Clear identification of all parts, sensors, actuators, and control units
Oil Change Interval:
Every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil used (refer to service indicator or manual)
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type; iridium recommended for longer intervals)
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years
Brake Fluid Flush:
Every 24 months, regardless of mileage
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent
Power Steering Fluid:
Pentosin CHF 11S or BMW approved alternative
Cooling System Failure:
Plastic expansion tank, water pump, and thermostat housing are prone to cracking and leakage.
Vanos System:
Variable Valve Timing (VANOS) unit can develop leaks and rattle, affecting performance and fuel economy.
Suspension Bushings:
Rubber suspension bushings (control arm, subframe) degrade over time, leading to vague handling and noise.
Oil Leaks:
Valve cover gasket and oil pan gasket are common sources of oil leaks.
Convertible Top Hydraulics:
Hydraulic pump, cylinders, and hoses can leak, leading to non-operation of the top.