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BMW 330xi-3 Series (E46) 1999-2005 Full Service Repair Manual

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Basic Information Identification Make: BMW Model: 330xi Model Line: 3 Series Codes Chassis Code: E46 Generation Generation Designation: E46 (Fourth Generation) Introduction Market Position Vehicle Class: Compact Executive Sedan/Wagon (Sport...
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BMW 330xi-3 Series (E46) 1999-2005 Full Service Repair Manual
Basic Information
Identification
Make: BMW
Model: 330xi
Model Line: 3 Series
Codes
Chassis Code: E46
Generation
Generation Designation: E46 (Fourth Generation)
Introduction
Market Position
Vehicle Class: Compact Executive Sedan/Wagon (Sport Sedan/Touring)
Key Selling Points: Driving dynamics, premium interior, performance, all-wheel drive capability (xi variant).
Competitive Analysis
Direct Competitors: Mercedes-Benz C-Class, Audi A4 Quattro, Lexus IS, Infiniti G35.
Key Features
Premium Offering: The 330xi represented a potent blend of BMW's renowned driving experience with the added traction and stability of its xDrive all-wheel-drive system, targeting consumers who demanded performance in all-weather conditions.
Manual Value Proposition: This manual is an indispensable resource for owners and independent repair shops looking to maintain or repair the E46 330xi with factory-level accuracy and detail.
Manual Details
Coverage Areas
Manual Type: Full Service & Repair Manual
Applicable Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005
Primary Model Variant Covered: 330xi (e.g., Sedan, Touring, Coupe, Convertible specific information might be included within the broader E46 context, but the focus is on the xi variant).
Page Count
Estimated Page Count: Over 2000 pages (typical for comprehensive manuals of this era and complexity)
Manual Type
Manual Format: Digital (PDF likely), Print available
Language
Language: English
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, timing systems, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system.
Engine Management: Fuel injection, ignition system, emissions control systems (OBD-II diagnostics), sensors, actuators, ECU.
Transmission Drivetrain: xDrive all-wheel drive system (transfer case, differentials, driveshafts), automatic and manual transmission service, clutch, driveshaft, wheel bearings.
Brakes: Hydraulic system, ABS, DSC (Dynamic Stability Control), brake calipers, rotors, pads, brake lines, parking brake.
Suspension Steering: Front and rear suspension components (struts, shocks, control arms, bushings), steering rack, power steering system, wheel alignment.
Electrical Electronics: Wiring diagrams, component locations, battery, alternator, starter, lighting systems, power windows, central locking, climate control electronics, instrument cluster, DME (Digital Motor Electronics).
Body Chassis: Body panel removal and installation, doors, hood, trunk, interior trim, underbody components, chassis structural information.
Procedures Included
Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs), fluid checks and top-offs, brake inspections, tire rotations.
Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides.
Repair: Step-by-step instructions for component replacement and repair across all major systems.
Diagnostics: Detailed diagnostic procedures utilizing scan tools and multimeter measurements, including specific BMW diagnostic trouble codes (DTCs).
Special Tools: Identification and usage instructions for specialized BMW tools required for certain procedures.
Technical Depth
Depth Level: Comprehensive (from basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics).
Manual Specifications
File Format
Digital Format: PDF (searchable text, high-resolution images and diagrams)
Print Quality
Print Quality: Professional digital printing for physical copies, clear diagrams and text.
Binding Type
Binding Type: Perfect bound or spiral bound for physical copies (enhances durability and lay-flat usability).
Paper Type
Paper Type: Durable, high-quality paper stock suitable for workshop environments.
Engine Specifications
Primary Engine
Engine Code: M54B30
Engine Type: Inline 6-cylinder, DOHC, 24 valves
Displacement: 2979 cc (3.0 Liters)
Performance
Horsepower Peak: 225 hp @ 5900 RPM
Torque Peak: 214 lb-ft (290 Nm) @ 3500 RPM
Fuel System
Fuel Induction: Sequential Electronic Fuel Injection (Bosch Motronic ME7.x)
Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher)
Cooling System
Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent.
Lubrication
Engine Oil Capacity: 6.5 Liters (6.9 US Quarts) with filter change.
Recommended Engine Oil: BMW Longlife-01 (LL-01) synthetic oil, typically SAE 0W-30 or 5W-30.
Transmission
Standard
Transmission Type: 5-speed Automatic (Steptronic)
Optional
Transmission Type Manual: 6-speed Manual
Features
Drivetrain: xDrive All-Wheel Drive System (Variable Torque Distribution)
Fluid Specifications
Automatic Transmission Fluid Type: BMW ATF LT-3 (or equivalent approved by BMW, e.g., Pentosin ATF1, ZF Lifeguardfluid5)
Manual Transmission Fluid Type: BMW MTF LT-2 (or equivalent approved by BMW, e.g., Pentosin MTF2)
Transfer Case Fluid Type: BMW Transfer Case Oil (e.g., ATF D-H) or specialist lubricant.
Dimensions
Exterior
Wheelbase: Approx. 107.4 inches (2728 mm)
Length: Approx. 177.4 inches (4506 mm)
Width: Approx. 68.5 inches (1739 mm)
Height: Approx. 56.0 inches (1422 mm)
Weights
Curb Weight: Approx. 3500-3700 lbs (1588-1678 kg) depending on configuration.
Gross Vehicle Weight Rating: Varies by body style and options, typically around 4500-4700 lbs.
Towing Capacity: Not typically advertised or recommended by BMW for this model.
Safety Features
Ratings
NHTSA Front Impact Rating: 5-Star (for models tested)
IIHS Moderate Overlap Front Crash Rating: Good (for models tested)
Active Features
Stability Control: Dynamic Stability Control (DSC) standard.
Traction Control: Automatic Stability Control + Traction (ASC+T) / Dynamic Traction Control (DTC).
Braking System: Anti-lock Braking System (ABS) standard, all-wheel disc brakes.
Passive Features
Airbags: Front airbags, side airbags (front and rear optional on some models).
Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters.
Chassis Structure: Reinforced safety cell and crumple zones.
Technology Features
Infotainment
Infotainment System: Optional BMW Business CD or Professional CD/RDS with integrated navigation (CCC I-Bus generation).
Audio System: Harman Kardon audio system optional.
Driver Assistance
Cruise Control: Standard cruise control.
Parking Assistance: Rear Park Distance Control (PDC) optional.
Connectivity
Phone Integration: Optional Bluetooth preparation with integrated phone cradle.
Features
Keyless Entry: Remote central locking with key fob.
Climate Control: Manual or optional automatic climate control with A/C.
Maintenance
Service Intervals
Oil Change Interval: BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or annually, whichever comes first.
Spark Plug Replacement: Typically 60,000-100,000 miles (depending on plug type, e.g., platinum or iridium).
Coolant Flush: Initial fill for life, but recommended replacement every 4-5 years or 50,000-60,000 miles for optimal protection.
Transmission Service: BMW typically lists transmissions as 'filled for life,' but independent specialists recommend fluid and filter changes for automatics around 60,000-100,000 miles. Manual transmission fluid rarely needs replacement unless issues arise.
Fluid Specifications
Brake Fluid Type: DOT 4 Low Viscosity (LV) or DOT 4 Plus (BMW Super Blue) for DSC systems.
Power Steering Fluid Type: Pentosin CHF 11S or CHF 202 (Green fluid).
Windshield Washer Fluid: BMW Windshield Washer Fluid or equivalent with frost protection.
Known Issues
Crankcase Ventilation: PCV valve and hoses can clog, leading to rough idle, oil leaks, and increased oil consumption.
Cooling System: Plastic expansion tanks can become brittle and crack; water pump and thermostat failure can occur.
Rear Axle Mounts: Differential mounting bushings can wear out, causing clunking under acceleration/deceleration.
Oil Pan Gaskets: Oil pan and valve cover gaskets are prone to aging and leaks.
ABS Wheel Speed Sensors: Sensors can fail, triggering ABS and DSC warning lights.
Vehicle History
Brand Heritage
Bmw Philosophy: BMW has a long-standing reputation for building driver-focused vehicles with excellent handling and performance.
Model Evolution
E46 Introduction: The E46 generation of the 3 Series was introduced in 1998, succeeding the E36. It was praised for its improved chassis dynamics, refinement, and technology.
330Xi Introduction: The 330xi variant, featuring the more powerful 3.0L M54 engine and xDrive all-wheel drive, was introduced later in the E46's lifecycle, offering enhanced performance and all-weather capability.
Production
Production Years: E46 generation: 1998-2006 (sedans and coupes), 330xi models primarily 1999/2000-2005.
Manufacturing Locations: Primarily Dingolfing, Germany; also plants in South Africa, Mexico, Egypt, Russia, and Thailand.
Awards & Recognition
Recognitions
Car And Driver Best 10: E46 3 Series models were consistently awarded Car and Driver's '10Best' list multiple times during their production run.
Ratings
Reliability Index: Varies by year and specific model, but generally considered a reliable platform when properly maintained.
Certifications
Manufacturer Standards: Adheres to BMW's stringent manufacturing and quality control standards.
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