Vehicle Segment:
Executive Sedan / Luxury Mid-size Sedan
Key Competitors:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS (JZS160), Volvo S80 (First Generation)
Vehicle Selling Points:
Renowned German engineering, driver-focused dynamics, refined interior, powerful inline-six engines, advanced chassis technology.
Target Audience:
BMW owners, independent BMW repair shops, DIY enthusiasts seeking professional-level repair information.
Systems Covered:
Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, ignition system, transmission (manual & automatic), driveline, suspension (front & rear), steering, brakes (ABS, DSC), electrical systems (body, chassis, engine), climate control, interior systems, exterior body, body electrical, diagnostics, troubleshooting.
Approximate Page Count:
Over 2500 (estimated for comprehensive coverage of multiple engine variants within the specified years)
Manual Type:
Factory-level Service and Repair Manual
Engine Mechanical:
Detailed breakdown of all engine variants, including cylinder head removal/installation, piston and connecting rod procedures, crankshaft and main bearing service, valve train components, timing chain/belt replacement.
Engine Management:
Diagnostic procedures for DME (Digital Motor Electronics), fuel injection systems, ignition timing, sensor data interpretation, emissions control systems.
Transmission:
Covers both Getrag 5-speed manual and ZF 5HP automatic transmissions, including clutch replacement, transmission fluid service, torque converter procedures, shift linkage adjustment, mechatronic unit diagnostics (for automatics).
Electrical Systems:
Comprehensive wiring diagrams for all circuits, including power distribution, lighting, body control module (BCM), comfort electronics, diagnostic connectors (OBD-II), EWS (Immobilizer) system.
Maintenance:
Routine service intervals (oil change, filter replacement, spark plugs), brake fluid flush, coolant replacement, drive belt inspection/replacement, air filter replacement.
Repair:
Step-by-step repair procedures for all major components, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper and rotor service, steering rack replacement, body panel repair.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common and complex issues, including misfires, starting problems, electrical faults, HVAC malfunctions.
Depth Of Information:
Factory-level technical specifications, torque values, diagnostic trouble codes (DTCs), specialized tool requirements, precise measurement data for component wear.
Inline 6 Cylinder Variants:
M52TU (2.5L, 2.8L), M54 (2.5L, 3.0L)
V8 Engine Variant:
M62 (4.4L)
2.8L Inline-6 (M52Tu) Horsepower:
193 hp @ 5500 rpm
2.8L Inline-6 (M52Tu) Torque:
206 lb-ft @ 3950 rpm
3.0L Inline-6 (M54) Horsepower:
225 hp @ 6100 rpm
3.0L Inline-6 (M54) Torque:
214 lb-ft @ 3500 rpm
4.4L V8 (M62) Horsepower:
282 hp @ 5400 rpm
4.4L V8 (M62) Torque:
324 lb-ft @ 3600 rpm
Fuel Injection:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Standard Transmission:
5-speed Manual (Getrag 280/S5D 250G)
Optional Transmission:
5-speed Steptronic Automatic (ZF 5HP19, 5HP24)
Steptronic Functionality:
Allows manual gear selection via shifter or steering wheel buttons (optional).
Automatic Transmission Fluid:
Dexron III or equivalent (e.g., ZF Lifeguardfluid 5)
NHTSA Frontal Crash Test Rating:
4/5 Stars (for driver and front passenger)
IIHS Top Safety Pick:
Yes (early models, specific ratings vary by year)
Anti Lock Braking System:
Standard (ABS)
Dynamic Stability Control:
Standard (DSC)
Airbags:
Driver and front passenger airbags, optional side-impact airbags.
Seatbelts:
Front seatbelt pretensioners.
Navigation System:
Optional MKIII or MKIV navigation system with CD-ROM maps.
Audio System:
Standard BMW Business CD system, optional BMW Professional CD system with more speakers and amplifier.
Parking Sensors:
Optional rear Park Distance Control (PDC).
Cruise Control:
Standard on most models.
Cellular Integration:
Optional Bluetooth hands-free system (available in later models or as an aftermarket upgrade).
Climate Control:
Standard automatic climate control with dual-zone functionality.
Engine Oil And Filter Change:
Typically every 7,500-10,000 miles or 12 months (depending on driving conditions and oil quality; consult manual for specific CBS system guidance).
Spark Plug Replacement:
Around 60,000 miles (depending on engine variant and plug type; e.g., M52TU: 60k, M54: 60k, M62: 100k).
Coolant Replacement:
Every 2-4 years or 30,000-50,000 miles (using BMW-approved antifreeze/coolant).
Brake Fluid Flush:
Every 2 years (DOT 4 fluid).
Engine Oil Capacity 3.0L M54:
6.5 quarts (6.2 liters) with filter.
Engine Oil Type M54:
BMW Longlife-01 (LL-01) approved synthetic oil, e.g., 5W-30 or 5W-40.
Power Steering Fluid:
BMW Power Steering Fluid (Pentosin CHF 11S or equivalent).
Cooling System Weaknesses:
Plastic expansion tank cracks, water pump impeller failure (especially plastic types), thermostat housing leaks, radiator leaks.
Vacuum Leaks:
Intake manifold gaskets, vacuum hoses, CCV (Crankcase Ventilation) system failures leading to rough idle and performance issues.
Window Regulator Failure:
Common failure of the plastic components in the window regulator mechanism.
Oil Pan Gasket Leaks:
Leaking oil pan gaskets, especially on higher mileage vehicles.
Suds Oil Pan Sludge:
Potential for sludge build-up in the oil pan and oil pickup tube, particularly with infrequent oil changes on early M54 engines.
Bmw Philosophy:
Sheer Driving Pleasure, focus on performance, handling, and driver engagement.
E39 Introduction:
Introduced in 1995 (for the 1996 model year in Europe), replaced the E34 5 Series. The E39 represented a significant technological leap with improved aerodynamics, chassis dynamics, and interior comfort.
E39 Facelift Mhl:
Mid-cycle facelift ('MHL' or 'LCI') introduced in September 2000 for the 2001 model year, featuring updated headlights (angel eyes), taillights, bumpers, and interior trim.
Production Period Covered:
1997-2001 (This manual covers the majority of the E39 lifecycle before the later LCI models become more prevalent).
Manufacturing Locations:
Dingolfing, Germany
Car And Driver 10 Best:
Car and Driver 10 Best list multiple times during its production run.
Ward S Auto World 10 Best Engines:
BMW's inline-six engines received recognition.
Jd Power Initial Quality Study:
Typically performed well in quality studies for its segment.
