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BMW 5-series (E34) 1990 Service and Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 5-series Chassis Code: E34 Model Year: 1990 Product Type: Service and Repair Manual 👋 Introduction Market Position Class: Executive Sedan / Luxury Sports...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
5-series
Chassis Code:
E34
Model Year:
1990
Product Type:
Service and Repair Manual
👋 Introduction
Market Position
Class:
Executive Sedan / Luxury Sports Sedan
Target Audience:
Affluent buyers seeking performance, luxury, and advanced engineering
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi V8 Quattro, Lexus LS 400
Key Features
Driving Dynamics:
Renowned for excellent handling, ride comfort, and driver engagement
Build Quality:
Exceptional build quality and German engineering
Powertrain Options:
Smooth inline-six engines, powerful V8 options (later in the generation)
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Vehicle Specific Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchable)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, repair, tuning
Fuel System:
Fuel injection systems (Motronic), fuel pumps, injectors, lines, tank
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications
Exhaust System:
Manifolds, catalytic converters, mufflers, pipes, emissions controls
Transmission:
Manual and automatic transmission repair, fluid changes, clutch service, driveshafts
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), disc and drum brake overhaul, fluid specifications
Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, linkage, fluid specifications
Electrical System:
Wiring diagrams, battery, alternator, starter, ignition system, lighting, accessories, fuses, relays
Climate Control:
HVAC system diagnosis and repair, refrigerant, components
Body And Chassis:
Body panel removal and installation, doors, windows, locks, hinges, chassis lubrication
Interior:
Seats, dashboard, trim panels, sound deadening
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based repairs
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, brake checks, tune-ups
Repair:
Step-by-step repair instructions for all major vehicle systems
Rebuilds:
Complete engine and transmission rebuild procedures
Installation:
Component installation and removal procedures
Troubleshooting:
Extensive troubleshooting guides for common and complex issues
Specifications:
Torque specifications, clearances, measurements, tolerances
Technical Depth
Depth:
Dealer-level technical information, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick access to information
Print Quality
Resolution:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Codes 1990:
M20B25 (2.5L Inline-6), M30B35 (3.5L Inline-6)
Displacement 2.5L:
2494 cc
Bore 2.5L:
84 mm
Stroke 2.5L:
75 mm
Compression Ratio 2.5L:
8.5:1
Horsepower 2.5L:
168 hp @ 5800 rpm
Torque 2.5L:
164 lb-ft @ 4750 rpm
Displacement 3.5L:
3430 cc
Bore 3.5L:
92 mm
Stroke 3.5L:
86 mm
Compression Ratio 3.5L:
8.8:1
Horsepower 3.5L:
208 hp @ 5700 rpm
Torque 3.5L:
224 lb-ft @ 4000 rpm
Performance
Engine Management:
Bosch Motronic electronic fuel injection and ignition
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
91 AKI (or higher recommended)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual Getrag S5D 250G
Optional
Optional Transmission Type:
4-speed automatic ZF 4HP22
Features
Automatic Transmission Features:
Comfort and Sport modes
📐 Dimensions
Exterior
Wheelbase:
111.4 inches (2830 mm)
Length:
191.1 inches (4855 mm)
Width:
69.1 inches (1755 mm)
Height:
55.9 inches (1420 mm)
Weights
Curb Weight 2.5L:
3461 lbs (1570 kg)
Curb Weight 3.5L:
3583 lbs (1625 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Not rated under modern NHTSA standards
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver's side airbag standard, passenger airbag optional/later models
Seatbelts:
Three-point inertia-reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Optional premium sound systems by Nakamichi or Harman Kardon, basic AM/FM/Cassette
Driver Assistance
Cruise Control:
Standard cruise control
Traction Control:
Optional ASC (Automatic Stability Control) on some models
Connectivity
Features:
Limited connectivity by modern standards; features include power accessories, central locking
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, check owner's manual or service intervals specific to oil type
Spark Plug Replacement:
Refer to manual for specific engine and plug type (e.g., 30,000-60,000 miles)
Coolant Flush:
Every 2 years or 30,000 miles
Transmission Fluid Change Auto:
Typically every 50,000-100,000 miles, often considered 'lifetime' by BMW but periodic changes recommended for longevity
Transmission Fluid Change Manual:
Every 60,000-100,000 miles
Fluid Specifications
Engine Oil Viscosity:
5W-30, 5W-40, 10W-40 depending on climate and specific engine (check manual for precise recommendation, synthetic recommended)
Engine Oil Type:
API SG or higher, BMW Longlife-98 (LL-98) or equivalent
Coolant Type:
BMW Blue antifreeze (G48) or equivalent ethylene glycol-based coolant
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
ATF Dexron II or equivalent
Manual Transmission Fluid Type:
API GL-4, 75W-90 or 80W-90
Automatic Transmission Fluid Type:
ATF Dexron II (or III, check specific transmission)
Known Issues
Cooling System:
Water pump failure, radiator leaks, plastic expansion tank cracking
Engine Gaskets:
Valve cover gasket leaks, oil pan gasket leaks
Suspension:
Control arm bushings wear, rear subframe mounting point cracking, shock absorber wear
Electrical:
Ignition coil failure, ABS sensor issues, power window regulators failing, climate control blower resistor failure
Fuel System:
Fuel pump failure, injector seal leaks
Interior:
Headliner sagging, dashboard cracks, door panel delamination
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
The Ultimate Driving Machine, focus on performance and engineering excellence
Model Evolution
E34 Introduction:
Introduced in 1987 (Europe) / 1988 (North America), replaced the E28 5-Series
E34 Facelift:
Received a facelift in 1994 (LCI - Life Cycle Impulse) with updated aerodynamics, interior, and engine options
E34 Variants:
Includes Sedan (4-door), Touring (5-door wagon), M5 performance variant
Production
Production Years:
1987-1996
Production Locations:
Germany, South Africa
🏆 Awards & Recognition
Recognitions
Critical Acclaim:
Consistently praised by automotive journalists for its driving dynamics, build quality, and sophisticated design
Car And Driver Best:
Frequently appeared on Car and Driver's '10Best' lists during its production run