Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing components, lubrication system.
Engine Management:
Fuel injection systems (Bosch Motronic variants), ignition systems, emissions control, engine sensors, ECUs, diagnostic trouble codes (DTCs).
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications, pressure testing.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors.
Transmission Manual:
Clutch, gearbox assembly, shifting mechanisms, driveshafts, U-joints, clutch fluid.
Transmission Automatic:
Gearbox assembly, valve body, torque converter, transmission control unit (TCU), ATF specifications, cooler lines.
Drivetrain:
Differential, axles, CV joints, wheel bearings.
Suspension Front:
MacPherson struts, control arms, bushings, anti-roll bar, steering knuckle.
Suspension Rear:
Multi-link suspension (specific E34 design), trailing arms, control arms, bushings, shock absorbers, springs.
Steering:
Power steering system, steering rack, pump, hoses, tie rods, steering column.
Brakes Front:
Disc brakes, calipers, pads, rotors, ABS components.
Brakes Rear:
Disc brakes, calipers, pads, rotors, ABS components.
Anti Lock Braking System:
ABS control module, wheel speed sensors, hydraulic unit, diagnostic procedures.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, trim, glass, sunroof, hinges, latches.
Body Interior:
Seats, dashboard, door panels, headliner, carpeting, trim pieces, climate controls.
Electrical System General:
Battery, alternator, starter, wiring harnesses, fuses, relays, grounding.
Lighting:
Headlights, taillights, interior lights, fog lights, bulb types and replacement.
Instrument Panel:
Gauges, warning lights, check control system, OBC (On-Board Computer).
Comfort Systems:
HVAC (Heating, Ventilation, Air Conditioning), power windows, power locks, power seats, central locking.
Safety Systems:
Seat belts, SRS airbag system (if equipped for 1990), central locking.
Scheduled Maintenance:
Detailed schedules for oil changes, filter replacements, fluid checks, spark plug replacement, belt inspections.
Engine Repair:
Complete engine overhaul procedures, head gasket replacement, piston ring replacement, bearing inspection/replacement.
Transmission Repair:
Manual transmission rebuild, automatic transmission service and overhaul, torque converter replacement.
Brake Service:
Brake pad and rotor replacement, caliper servicing, brake fluid bleeding, ABS component testing.
Suspension And Steering Repair:
Component replacement (struts, shocks, control arms, tie rods), alignment specifications, power steering fluid flush.
Electrical Troubleshooting:
Wiring diagrams, troubleshooting flowcharts for common electrical faults, component testing.
Diagnostics:
Troubleshooting guides, diagnostic codes, symptom-based problem diagnosis.
Bodywork And Paint:
Minor body repair procedures, panel alignment, glass replacement guidance.
Air Conditioning Service:
Refrigerant handling, system component replacement, leak detection.
Diagnostic Tools And Equipment:
Information on specialized tools and diagnostic equipment required for repairs.
Depth:
Comprehensive (Covers from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics).
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, depending on driving conditions and oil used.
Spark Plug Replacement:
30,000 miles for standard plugs, longer for platinum/iridium (if applicable).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Transmission Fluid Change:
Manual: Every 60,000-100,000 miles. Automatic: Every 30,000-60,000 miles (highly recommended).
Engine Oil Type:
API SG or higher, viscosity 5W-30, 5W-40, 10W-40 or 10W-30 depending on temperature (refer to manual for exact specs).
Coolant Type:
Ethylene glycol-based coolant, BMW antifreeze or equivalent (blue or green).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Common E34 Problems:
Cooling system leaks (plastic expansion tank, hoses), VANOS rattle (on M50/M52 engines, not standard on 1990 M50), subframe bushings, oil pan gasket leaks, door seal degradation, rust on rear quarter panels/rockers, fuel pump failures, ABS sensor issues.
Oil Pan Gasket:
Common leak point, requires dropping oil pan for replacement.