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BMW 5 Series E34 Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E34 Generation Generation Code: E34 Production Years: 1987-1996 Codes Internal Chassis Code: E34 👋 Introduction Market Position Segment: Executive...
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BMW 5 Series E34 Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Chassis Code:
E34
Generation
Generation Code:
E34
Production Years:
1987-1996
Codes
Internal Chassis Code:
E34
👋 Introduction
Market Position
Segment:
Executive Sedan/Luxury Mid-size Car
Reputation:
Renowned for its driving dynamics, build quality, and advanced engineering
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi V8/A8, Lexus LS 400, Jaguar XJ
Key Features
Driving Dynamics:
Exceptional ride comfort, precise handling, powerful engine options
Engineering:
Sophisticated independent suspension, robust chassis, advanced electronics for its era
Interior:
Driver-focused cockpit, high-quality materials, ergonomic design
📋 Manual Details
Coverage Areas
Covered Model Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine variants including M20, M30, M50, M60, S38
Transmission:
Manual and Automatic Transmissions
Drivetrain:
Rear-wheel drive, differentials, driveshafts
Suspension:
Front and rear suspension, shock absorbers, springs, bushings
Brakes:
ABS, front and rear disc brakes, hydraulic system
Steering:
Power steering system, steering rack/box
Electrical:
12V electrical system, battery, alternator, starter, lighting, ignition, instrumentation, ECUs
Fuel System:
Fuel injection (DME), fuel pump, injectors, fuel lines
Cooling System:
Radiator, water pump, thermostat, hoses, fan
Exhaust System:
Catalytic converters, mufflers, pipes
Climate Control:
HVAC system, A/C, heater core, blower motor
Body:
Body panels, doors, windows, sunroof, interior trim
Safety Systems:
Airbags (if equipped), seat belts
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic procedures, common faults and fixes
Repair:
Component removal, installation, and overhaul
Diagnostics:
Electrical system diagnostics, engine management system diagnostics
Specifications:
Torque specifications, clearances, measurements
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for hands-on use in the workshop
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Lineup:
Inline-4, Inline-6, V8
Common Engines:
M50B20 (2.0L), M50B25 (2.5L), M30B35 (3.5L), M60B30 (3.0L V8), M60B40 (4.0L V8)
Performance
Hp Range:
129 hp (2.0L) to 315 hp (S38B36 M5)
Torque Range:
180 Nm (2.0L) to 410 Nm (S38B36 M5)
Fuel System
Injection System:
Bosch Motronic Electronic Fuel Injection (DME)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Types:
Motronic M1.3, M1.7, M1.7.2, M1.7.3, DME M3.3, M3.3.2, M3.8.0
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (Getrag 260/5, 260/6)
Optional
Optional Transmission:
4-speed automatic (ZF 4HP22, 4HP24), 5-speed automatic (Steptronic on later models)
Features
Clutch Type:
Single dry plate clutch (manual)
Torque Converter:
Yes (automatic)
📐 Dimensions
Exterior
Wheelbase Sedan:
2760 mm (108.7 in)
Wheelbase Touring:
2760 mm (108.7 in)
Length Sedan:
4710 mm (185.4 in)
Width:
1750 mm (68.9 in)
Height:
1410 mm (55.5 in)
Weights
Curb Weight Range:
1500 - 1750 kg (3300 - 3850 lbs) approx.
Gvw Range:
1970 - 2150 kg (4340 - 4740 lbs) approx.
🛡️ Safety Features
Ratings
Crash Test Era:
Early to mid-1990s standards
Active Features
ABS:
Standard on most models from 1990 onwards
Traction Control:
Optional (ASC/ASC+T) on some models
Passive Features
Airbags:
Driver airbag standard from 1994, optional earlier. Passenger airbag optional.
Seatbelts:
3-point inertia reel seatbelts front and rear
Body Structure:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
BMW Bavaria C or Professional RDS radios, optional CD changers, premium sound systems (e.g., Harman Kardon on some models)
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Diagnostic Port:
OBD-I or early OBD-II depending on year and market, often requiring specific BMW adapters.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions and oil type (check manual for specific recommendations).
Coolant Flush:
Every 2-3 years or 30,000-50,000 km
Spark Plugs:
Varies by plug type (e.g., 30,000-100,000 km for standard vs. long-life plugs)
Fluid Specifications
Engine Oil Type:
API SG or higher, viscosity typically 5W-30, 5W-40, 10W-40, 10W-50 (refer to manual for engine-specific recommendations)
Coolant Type:
BMW Blue or Green ethylene glycol-based antifreeze, mixed 50/50 with distilled water
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (specific viscosity depends on transmission model)
Transmission Fluid Automatic:
ZF Lifeguardfluid 4 or equivalent (e.g., Dexron III/Mercon for some)
Known Issues
Cooling System Leaks:
Cracked plastic coolant expansion tanks, failing water pumps, and porous radiator cores are common.
Oil Pan Gasket Leaks:
Rear main seal and oil pan gasket leaks are frequent due to age and material degradation.
Suspension Bushings:
Worn control arm bushings, trailing arm bushings, and sway bar bushings can affect handling and ride comfort.
ABS Sensor Failure:
ABS wheel speed sensors often fail, leading to ABS and sometimes speedometer malfunction.
Heater Control Valve:
Failure of the heater control valve can result in no heat or constant heat.
Maintenance Schedule Detail
Engine Check:
Regular checks for oil leaks, coolant leaks, and unusual noises.
Electrical Checks:
Inspection of wiring harnesses, battery terminals, and alternator output.
📚 Vehicle History
Brand Heritage
Brand Focus:
Premium automobiles known for performance, luxury, and engineering excellence
Model Evolution
Predecessor:
BMW E28 5 Series
Successor:
BMW E39 5 Series
Design Philosophy:
Evolved from the E28 with a more aerodynamic and modern design, improved interior space, and enhanced comfort features.
Production
Manufacturing Locations:
Dingolfing, Germany; Rosslyn, South Africa
Production Volume:
Approx. 649,900 units across all variants
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
5 Series models (various generations including E34 influence) frequently recognized.
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